1990-1998 GM Cadillac Deville Ignition Lock Cylinder REMOVAL & INSTALLATION

Download When performing service around Supplemental Inflatable Restraint (SIR) system components or wiring, the SIR system must be disabled. Failure to do so could result in possible air bag deployment, personal injury, or unneeded SIR system repairs. Catera Disconnect the negative battery cable. 1. Remove the steering wheel. 2. Remove the inflatable restraint steering wheel module coil. 3. Insert a small pointed awl or wire into the ignition lock cylinder release pinhole. 4. Pull out the ignition lock cylinder. 5.Fig. Insert a pointed tool into the release pin hole To install: Install the lock cylinder. Look into the hole that receives the lock cylinder on the lower RH side in order to locate the locking lever. 1. Carefully push down on the locking lever using a small flat-bladed tool until an audible click is heard. 2. Place the lock cylinder into the empty hole. 3. 6. Install the inflatable restraint steering wheel module coil.… Read More

Clunk, Bump or Squawk when Vehicle Comes to Complete Stop

Download 1999-2000 Cadillac Escalade (Old Style) 2002-2004 Cadillac Escalade, Escalade EXT 2003-2004 Cadillac Escalade ESV 1996-1999 Chevrolet 1500 Series Extended Cab Short Box Pickup (Old Style) 1996-1999 Chevrolet 1500 Series Regular Cab Pickup and Utility Models (Old Style) 1999-2002 Chevrolet Silverado Extended Cab Short Box (New Style) 1999-2004 Chevrolet Silverado 1500 Series Regular Cab (New Style) 2000-2004 Chevrolet 1500 Series Avalanche, Suburban and Tahoe 2001-2004 Chevrolet Silverado 2500/3500 Series Regular Cab with Long Bed or Extended Cab (New Style) 2001-2004 Chevrolet Silverado 2500 Series Crew Cab, Short Box (New Style) 1996-1999 GMC 1500 Series Extended Cab Short Box Pickup (Old Style) 1996-1999 GMC 1500 Series Regular Cab Pickup and Utility Models (Old Style) 1999-2002 GMC Sierra Extended Cab Short Box (New Style) 1999-2004 GMC Sierra 1500 Series Regular Cab (New Style) 2000-2004 GMC 1500 Series Yukon, Yukon XL 2001-2004 GMC Sierra 2500/3500 Series Regular Cab with Long Bed or Extended Cab (New Style) 2001-2004 GMC Sierra 2500 Series Crew Cab, Short Box (New Style) 2003-2005 HUMMER H2 with Four Wheel Drive (4WD) or All Wheel Drive (AWD) and One-Piece Propeller Shaft ONLY.… Read More

2003 Kia Rio CYLINDER HEAD Service and Repair

Download COMPONENT DISASSEMBLY 1. Drain the coolant and disconnect the upper radiator hose. 2. Remove the breather hose (between the air cleaner and the head cover). 3. Remove the air-intake hose. 4. Remove the vacuum hose, fuel hose and coolant hose 5. Remove the cables from the spark plugs . The cables should be removed by holding the boot portion. 6. Remove the ignition coil. 7. Remove the power steering oil pump and bracket. 8. Remove the intake manifold . 9. Remove the heat protector and exhaust manifold assembly. 10. Remove the coolant pump pulley and the crankshaft pulley. 11. Remove the timing belt cover. 12. Remove the timing belt tensioner pulley. 13. Remove the timing belt . 14. Remove the head cover and cam carrier assembly. 15. Remove the cylinder head assembly. The cylinder head bolts should be removed by using Special Tool, Cylinder Head Bolt Wrench, in the sequence as shown in the illustration in two or three steps.… Read More

1989 Chevrolet Corvette Steering Column: Service and Repair

Download 1989 Chevrolet Corvette V8-350 5.7L Steering Column: Service and Repair Disassembly/Assembly SHAFT LOCK, TURN SIGNAL CANCELLING CAM, UPPER BEARING SPRING, UPPER BEARING SEAT & INNER RACE Disassembly 1. Remove steering wheel as follows: a. Disconnect battery ground cable, then remove horn cap from steering wheel by pulling. b. Disconnect horn button wire, then remove telescope lever screws and shaft lock knob screw. c. Remove telescope adjustment lever, steering wheel nut retainer and nut. d. Remove steering wheel with a puller. 2. Remove spacer, bumper, spacer and snap ring retainer (Nos. 2, 3, 4, and 5 in Fig. 59 ). 3. Remove shaft lock retainer using lock plate compressor to depress shaft lock. 4. Remove shaft lock and carrier assembly, upper bearing spring, upper bearing seat and inner race. 5. Reverse procedure to install. TURN SIGNAL SWITCH Disassembly 1. Remove SHAFT LOCK, TURN SIGNAL CANCELLING CAM, UPPER BEARING SPRING, UPPER BEARING SEAT & INNER RACE as previously outlined.… Read More

2002 Cadillac DeVille DHS V8-4.6L VIN Y

Download 2002 Cadillac DeVille DHS V8-4.6L VIN Y Recall – Fuel Tank Pressure Sensor Malfunction. Product Safety – Fuel Tank Pressure Sensor # 03038A – (03/17/2004) 03038A — Fuel Tank Pressure Sensor 2002-2003 Cadillac DeVille, Seville Equipped with V8 (4.6L) Engine (LD8/L37) 2002-2003 Oldsmobile Aurora Equipped with V8 (4.0L) Engine (L47) 2002-2003 Pontiac Bonneville SSEi This bulletin is being revised to remove the parts restriction on the fuel tank and eliminate the need for the recall identification label. Please discard bulletin 03035, issued October 2003. Condition General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2002-2003 model year Cadillac DeVille and Seville vehicles equipped with a V8 (4.6L) engine (LD8/L37), Oldsmobile Aurora vehicles equipped with a V8 (4.0L) engine (L47), and Pontiac Bonneville SSEi vehicles. The fuel tank pressure sensors in these vehicles are unusually susceptible to malfunctions. If the sensor malfunctions, excessive vacuum can be applied to the fuel tank during self-diagnostic testing.… Read More

1995 Saturn Wagon Ignition Lock Cylinder

Download REMOVAL 1. Remove shroud fasteners (5.5 mm hex head) and remove steering column upper shroud panel. 2. Insert key into ignition lock cylinder and rotate to ACC position. 3. Depress the square locking button on the top of ignition module assembly and slide lock cylinder assembly from ignition module housing. INSTALLATION IMPORTANT : Actuator blade within ignition module housing must be in the ACC position to install lock cylinder assembly. If rotated, replace it to the ACC position using needle nose pliers. Installation is the reverse of Removal.Note: Make sure locking button locks into opening lock cylinder module. Torque steering column lower trim cover bolts to 26 in.lbs. (3 Nm)… Read More

2000 Volkswagen Cabrio Ignition Switch: Service and Repair

Download Steering column, assembly WARNING:Special safety precautions and some different procedures apply to vehicles equipped with airbags CAUTION:Before working on the electrical system: Obtain radio anti-theft code. Ignition OFF ! Disconnect battery Ground (GND) strap. Note: After reconnecting battery: Activate vehicle equipment such as radio, clock and power windows as per service procedures and/or Owner’s Manual. On vehicles equipped with OBD II, activate readiness code. Refer to Powertrain Management, Computers and Control Systems, Testing and Inspection, Procedures See: Powertrain Management/Computers and Control Systems/Testing and Inspection For further information on the steering column assembly, refer to Steering and Suspension, Steering, Steering Column, Service and Repair. 1.- Horn pad -Removing, Fig. 1 2.- Horn plate -Removing, Fig. 2 3.- 50 ±10 Nm (37 ±7 ft lb) 4.- Steering wheel -Horn contact ring, Fig. 3 -Lubricate horn ring with universal grease 5.- Steering column switch securing screws 6.- Combination switch -Turn signal switch. -E2- -Headlight dimmer/flasher switch -E4- -Emergency flasher switch -E3- -Removing, Fig.… Read More

Steering Lock Cylinder – Ignition Switch Removing and Installing

Download Removing – Remove driver’s-side airbag unit and steering wheel. Repair Manual, Body Interior, Repair Group 69 – Remove steering column switches Page 94-37 . – Insert spare or shop key and switch ignition on: access hole will appear in front of switch next to ignition key slot. Installing – Insert length of steel wire or small screwdriver (approx. 2 mm dia.) as far as it will go, as illustrated, and pull lock cylinder out of steering lock housing in direction of arrow. – Ignition switch must be in “ignition on” position. – Push lock cylinder with ignition key all way into steering lock housing and press in firmly until catch engages audibly. – Install steering column switches and steering wheel. Ignition switch, removing and installing Removing Note: It is not necessary to remove the lock cylinder. – Disconnect battery Ground (GND) strap. – Remove driver’s-side airbag unit and steering wheel.… Read More

TOYOTA G52, G54, W56 & G58 (AX5) 5 SPEED TRANSMISSION TO CHEVY and BUICK ENGINES

Download 1. Install the pilot bushing into the engine crank. 2. Bolt the flywheel-153/168 tooth to the engine crank using special flywheel bolts. 3. Assemble the clutch assembly and special disc to the flywheel using special clutch bolts. 4. Assemble the clutch release arm to the inside ball pivot of the bellhousing. 5. Bolt the slave cylinder to the outside of the bellhousing. 6. Test fit the bellhousing assembly over the clutch assembly and onto the engine block. 7. Place the N1430 release bearing onto the clutch arm fork. 8. Adjust the length of the slave cylinder push rod to a length that provides a minimum of 1/8″ clearance between the release bearing face and clutch fingers. 9. This test fit over the clutch assembly is primarily done for establishing the push rod length. If this procedure is eliminated, you will not have any visual inspection for verifying the push rod adjustment.… Read More