2003 Chevy Truck TrailBlazer Water Pump Replacement

Download 1. Drain the coolant. 2. Remove the fan and shroud. 3. Remove the drive belt . 4. Using the J 41240, secure the water pump pulley and remove the water pump pulley bolts. 5. Remove the J 41240. 6. Remove the water pump pulley. 7. Loosen and remove the water pump bolts. 8. Remove the water pump. 9. Clean and inspect the water pump. 10. Discard and replace the gasket. Installation Procedure 1. Install a new water pump gasket. 2. Install the water pump and secure the water pump with the bolts. Tighten * On the initial pass, tighten the bolts to 4 Nm (35 lb in). * On the final pass, tighten the bolts to 10 Nm (89 lb in). 3. Install the water pump pulley. 4. Install the water pump pulley bolts. 5. Using the J 41240, secure the water pump pulley while tightening the water pump pulley bolts.… Read More

2004 Mazda 6 i WATER PUMP DRIVE BELT

Download 1. Verify that the water pump drive belt auto tensioner indicator mark does not exceeds the limit. ? If it exceeds the limit, replace the water pump drive belt. (See WATER PUMP DRIVE BELT .) Fig. 20: Water Pump Drive Belt Auto Tensioner Limit Indicator Mark – Normal. Fig. 21: Water Pump Drive Belt Auto Tensioner Limit Indicator Mark – Malfunction/Worn Belt WATER PUMP DRIVE BELT 1. Remove the plug hole plate. 2. Rotate the water pump drive belt auto tensioner counterclockwise to release the drive belt tension and remove the water pump drive belt. Fig. 23: Locating Water Pump Drive Belt Auto Tensioner 3. Reinstall the water pump drive belt or install a new water pump drive belt. WATER PUMP DRIVE BELT PULLEY REMOVAL NOTE 1. Replace part A of the SST [303-009 (49 UN30 3009)] with the SST [303-457 (49 UN30 3457)]. Fig. 31: Water Pump Pulley Removal Special Tools 2.… Read More

1995 Nissan-Datsun Maxima Water Pump: Service and Repair

Download When removing water pump assembly, be careful not to get coolant on drive belt. Water pump cannot be disassembled and should be replaced as a unit. After Installing water pump, connect hose and clamp securely, then check for leaks using radiator cap tester. 1.Drain coolant from drain plugs on radiator and both sides of cylinder block. 2.Remove drain plug on cylinder block. 3.Remove right side engine mounting, mounting bracket and nuts. 4.Remove drive belts and idler pulley bracket. 5.Remove chain tensioner cover and water pump cover. 6.Pushing timing chain tensioner sleeve, apply a stopper pin so it does not return. Then remove the chain tensioner assembly. 7.Remove the 3 water pump fixing bolts. Secure a gap between water pump gear and timing chain, by turning crankshaft pulley 2O° backwards. 8.Put M8 bolts to two M8-threaded holes out of 3 water pump fixing bolt holes. 9.Tighten M8 bolts by turning half turn alternately until they reach timing chain rear case.… Read More

2001 Buick Regal Power Steering Pump Replacement

Download 2001 Buick Regal V6-3.8L VIN K Vehicle Level Steering and Suspension Steering Power Steering Pump Service and Repair Power Steering Pump Replacement. Removal Procedure 1. Place a drain pan under the vehicle. 2. Remove the accessory drive belt. Refer to Drive Belt Replacement in Engine. 3. Raise and support the vehicle. Refer to Vehicle Lifting . 4. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. 5. Remove the power steering pressure hose from the power steering pump. Refer to Power Steering Pressure Hose Replacement. 6. Remove the power steering return hose from the power steering pump. Refer to Power Steering Return Hose Replacement. 7. Remove the power steering mounting bolts from the power steering pump. 8. Remove the power steering pump. 9. Remove the power steering pump reservoir from the power steering pump. 10. Transfer the power steering pump pulley. Refer to Power Steering Pulley Replacement Installation Procedure 1.… Read More

2000 Buick Regal Oil Pan Replacement

Download Tools Required z J 28467-90A Engine Support Adapters z J 28467-B Universal Engine Support Fixture z J 36462-A Engine Support Adapter Leg Set 1. Disconnect the battery ground (negative) cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical. 2. Carefully disconnect the throttle body air inlet duct. 3. Remove the engine mount struts from the engine. Refer to Engine Mount Strut Replacement . 4. Remove the drive belt. Refer to Drive Belt Replacement . 5. Install the J 28467-90A , the J 28467-B and the J 36462-A . Do not raise the engine. Refer to Engine Support Fixture . 6. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information. 7. Disconnect the three-way catalytic converter pipe from the right exhaust manifold. Refer to Catalytic Converter Replacement in Engine Exhaust. 8. Remove the right front tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.… Read More

1999-2003 FORD SUPER DUTY F SERIES HIGH PRESSURE OIL PUMP LEAK

Download FORD: 1998-2003 E SERIES 1999-2003 SUPER DUTY F SERIES 2000-2003 EXCURSION, F-650, F-750 This article supersedes TSB 03-21-50 to update the WARNING service procedure and illustration. DO NOT REMOVE OR ATTEMPT TO REPAIR A LEAK AT THE PLUG PICTURED IN LOWER LEFT ISSUE CORNER OF FIGURE 1, OR DAMAGE TO THE Some 1998-2003 E-Series, 1999-2003 Super Duty, PUMP WILL RESULT. 2000-2003 Excursion, and 2000-2003 F650/750 1998-2003 E-SERIES HIGH PRESSURE OIL vehicles equipped with a 7.3L Diesel engine may PUMP ACCESS PROCEDURE (DISASSEMBLY) exhibit an oil leak at the high pressure oil pump outlet fittings and/or end plug (see Figure 1). The 1. Remove the Intake Air Resonator. For leak may appear to be a rear main crankshaft seal, additional information, refer to Section 303-12 in oil pan gasket, or other engine oil leak due to the the appropriate Workshop Manual. drain hole machined in the crankcase valley which allows any oil in the valley to run down the back of 2.… Read More

2002 Pontiac Grand Prix GT THERMOSTAT REPLACEMENT

Download 2002 Pontiac Grand Prix GT 2002 ENGINE Engine Cooling – Grand Prix THERMOSTAT REPLACEMENT (3.1 L) Tools Required J 38185 Hose Clamp Pliers Removal Procedure 1. Remove the air cleaner intake duct. Refer to AIR CLEANER INTAKE DUCT . 2. Partially drain the cooling system. Refer to Draining and Filling Cooling System . 3. Use the J 38185 in order reposition the hose clamp from the water outlet housing. 4. Remove the radiator inlet hose from the water outlet housing. 5. Remove the exhaust crossover pipe. Refer to EXHAUST CROSSOVER PIPE REPLACEMENT (3.1L) or EXHAUST CROSSOVER PIPE REPLACEMENT (3.8L) 6. Remove the water outlet housing bolts. 7. Remove the water outlet housing and gasket. 8. Remove the thermostat. 9. Clean the water outlet housing mating surfaces. Installation Procedure 1. Install the thermostat. 2. Install the water outlet gasket and the water outlet housing. 3. Install the water outlet housing bolts.… Read More

1993 Ford Escort FUEL PUMP CIRCUIT (RELAY & INERTIA SWITCH)

Download 1993 Ford Escort G – TESTS W/CODES – EEC-IV (1.9L)’ ’1993 ENGINE PERFORMANCE Ford Motor Co. – Self-Diagnostics – EEC-IV. CIRCUIT TEST J – FUEL PUMP CIRCUIT (RELAY & INERTIA SWITCH) Diagnostic Aids When ignition switch is in the ON or START position, the PCM connects FUEL PUMP circuit (PCM terminal No. 22) to ground. The fuel pump relay is energized and electrical current flows to the fuel pump. If PCM does not receive ignition PIP signal within 2 seconds, FUEL PUMP circuit is opened and fuel pump operation is terminated. Perform this test when instructed by QUICK TEST or CIRCUIT TEST AA. This test is only intended to diagnose: * Fuel pump relay. * Inertia Fuel Shutoff (IFS) switch. * Wiring harness circuits (B+, VPWR, FUEL PUMP, GND and POWER-TO-PUMP). * Faulty Powertrain Control Module (PCM). Fig. 31: Fuel Pump Monitor Circuit Diagram (Escort & Tracer) 1)Code 87/556: Check VPWR To Fuel Pump Relay Code 87/556 indicates a fuel pump primary circuit failure.… Read More

AUDI/VW FSI WATER/METHANOL INJECTION SYSTEM INSTALLATION INSTRUCTIONS

Download PART #20012 2.0T FSI WATER/METHANOL INJECTION SYSTEM FOR ALL VW AND AUDI 2.0T FSI. Installation – Mechanical Step 1 Reservoir Install ? Remove front bumper to gain access to washer reservoir. ? Drill 9/16″ hole in desired bulkhead location. Note that the bulkhead can be positioned horizontally to direct the tube toward the pump. ? Remove one nut from and turn the remaining nut until it is at the very end of the bulkhead. ? Feed red tubing through the 9/16″ hole and out the top of the reservoir. ? Attach red tubing to the bulkhead on the side opposite the nut. ? Pull the tube through the bulkhead hole until the bulkhead seats against the inside of the reservoir. ? Apply liberal amount of E6000® sealant around bulkhead. ? Slide the nut you had previously removed up onto the tube and thread it onto the bulkhead. ? While pulling firmly on the red tubing, tighten the outer nut using a 17mm socket (only needs to be hand tight).… Read More

Honda Electric Fuel Pump Kit Manual Installation Instructions

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Honda Fuel Pump Kit This kit provides all the part and instructions necessary to add an electric fuel pump to the Honda 20 or 24 engine.
Honda Electric Fuel Pump Installation Instructions – On the ignition side of engine, locate the 10 mm bolt at (1). Remove this bolt and attach the fuel pump . Ensure the fuel pump wires are facing upward. – Attach the other side of the fuel pump (2) to the engine cover using the self-tapping screw. – Attach fuel line (5) to the top and bottom of the fuel pump with hose clamps. The top fuel line goes to the opposite side of the engine and connects to the carburetor inlet. (Place the fuel line hose along the muffler side of the air cleaner. Attach the fuel hose to the air cleaner cover using the wire tie and screw.) – Attach the fuel pump black ground wire (6) to the 10 mm bolt located next to the valve cover.… Read More