2003 BMW 325I Sport Wagon Check engine light on and fault codes stored

Download 2002 BMW 325I 2.5L 2003 BMW 325I Sport Wagon 2.5L, Eng Des M54, USA Customer Concern: Check engine light on and fault codes stored. Vehicle running normally. Tests/Procedures: 1. Based upon stored fault codes for secondary air system, there is little or no flow of secondary air into engine. Typical causes for this issue are failed secondary air pumps and/or secondary air check valves. Secondary air pump should operate under normal circumstances when vehicle is first started to perform system test. Pump will normally be heard running when standing in front right corner of vehicle. 2. The secondary air pump is located in the right front of engine compartment. A secondary air pump relay located in the glove box is controlled by the engine control module and sends power to the secondary air pump. 3. Air pump can be disconnected and supplied with power and ground at pump to verify operation is possible.… Read More

2004 Jeep Grand Cherokee Limited BODY & ACCESSORIES Speed Control

Download 1. Disconnect vacuum hose at speed control servo and install a vacuum gauge into the disconnected hose. 2. Start engine and observe gauge at idle. Vacuum gauge should read at least ten inches of mercury. 3. If vacuum is less than ten inches of mercury, determine source of leak. Check vacuum line to engine for leaks. Also check actual engine intake manifold vacuum. If manifold vacuum does not meet this requirement, check for poor engine performance and repair as necessary. 4. If vacuum line to engine is not leaking, check for leak at vacuum reservoir. To locate and gain access to reservoir, refer to Vacuum Reservoir REMOVAL / INSTALLATION . Disconnect vacuum line at reservoir and connect a hand-operated vacuum pump to reservoir fitting. Apply vacuum. Reservoir vacuum should not bleed off. If vacuum is being lost, replace reservoir. 5. Verify operation of one-way check valve and check it for leaks.… Read More

i-BMW-T DICE iPod Integration Kit

Download If vehicle has DSP, please see BMW-DSP supplement in addition to this guide. Models Supported: AUX Audio Source: MP3, DVD, TV… DICE Module iPod Vehicle (CD changer/SAT Port) BMW 3-Series 96-05 i-BMW-T BMW Standard/Business 5-Series 97-03 7-Series 9/98-01 X3 04-06 X5 00-06 1 *All BMW vehicles MUST be pre-wired for factory CD changer. 1 – Cars with OEM Sirius require BMW SAT harness. DSP requires additional DSP module. Z4 03-06 M-Roadster 99-02 Z3 96-02 M-Coupe 99-02 M3 96-06 M5 00-03 Z8 00-03 1(except ’96 318ti) 1 1 1 1 1 1 1 1 1 1 BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T Installation Instructions: 1. Pull vehicle into service bay and access trunk area. 2. Open Trunk and access boot area. 3. Disconnect both battery terminals.… Read More

2002 Mercury Sable Upper Intake Manifold

Download 1. Remove the air cleaner outlet tube. 2. Remove the pin-type retainers and the accelerator cable splash shield. 3. Disconnect the throttle cable and the cruise control cable. 4. Disconnect the Throttle Position Sensor (TPS) and Idle Air Control (IAC) valve electrical connectors. 5. Disconnect the harness Tom the throttle body stud. 6. Disconnect the Exhaust Gas Recirculation (EGR) vacuum regulator and vacuum supply hoses. 7. Disconnect the Positive Crankcase Ventilation (PCV) and Evaporative Emissions (EVAP) vacuum hoses. 8. Remove the EGR valve. 1 Disconnect the vacuum hose. 2 Remove the nuts. 3 Remove the bolts. 4 Remove the EGR valve. 9. Remove the EGR Vacuum Regulator (EVR) valve. 1 Disconnect the vacuum hose. 2 Disconnect the electrical connector. 3 Remove the bolts. 4 Remove the valve. 10. Remove the eight bolts and the upper intake manifold. * Remove and discard the gaskets. * Clean all mating surfaces. Installation 1.… Read More

Honda Civic Racing Intake Manifold Installation Instruction

Download Additional Parts List and Installation Notes for CRX Installation Parts Required • 95-95 Civic throttle body and gasket. • 92-95 Civic fuel rail (use 88-91 civic injectors). • 92-95 Civic throttle cable and bracket. • 88-91 CRX intake gasket. • 3 1/2 Feet of vacuum line. • 2 Feet of 3/8″ water hose for “IAC” (lines need to be lengthen). • 1 Vacuum line “T” (to re-connect purge control valve). Notes • There is no need to reinstall the fast idle valve; located on the drivers side of the rear of stock manifold ( there is no check engine light). • Due to engine mounting tolerances, the firewall may need to be clearanced. • The stock intake pipe will not fit. An aftermarket intake pipe will need to be purchased. • Modify stock map sensor / purge control valve bracket for clearance of TPS. • Use 88-91 CRX injectors and fuel regulator.… Read More

Honda Civic D-series Racing Intake Manifold Manual Installation Instructions

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Part # 307-05-0260 Racing Intake Manifold For Models and Years • 1992-1995 Honda Civic DX/EX (D15B7/D16Z6) • 1996-2000 Honda Civic EX (D16Y8) • 88-91 Honda CRX Si / DX* (*These models will require additional parts)
Additional Parts List and Installation Notes for CRX Installation Parts Required • 95-95 Civic throttle body and gasket. • 92-95 Civic fuel rail (use 88-91 civic injectors). • 92-95 Civic throttle cable and bracket. • 88-91 CRX intake gasket. • 3 1/2 Feet of vacuum line. • 2 Feet of 3/8″ water hose for “IAC” (lines need to be lengthen). • 1 Vacuum line “T” (to re-connect purge control valve).
Removal 1. Allow car to cool to ambient temperature. DO NOT attempt to work on warm or hot vehicle. 2. Drain coolant. 3. Relieve fuel pressure by loosening banjo bolt on top of fuel filter. Disconnect the fuel line at fuel rail. It is recommended that the washers be replaced.… Read More

2002 Cadillac DeVille DHS V8-4.6L VIN Y

Download 2002 Cadillac DeVille DHS V8-4.6L VIN Y Recall – Fuel Tank Pressure Sensor Malfunction. Product Safety – Fuel Tank Pressure Sensor # 03038A – (03/17/2004) 03038A — Fuel Tank Pressure Sensor 2002-2003 Cadillac DeVille, Seville Equipped with V8 (4.6L) Engine (LD8/L37) 2002-2003 Oldsmobile Aurora Equipped with V8 (4.0L) Engine (L47) 2002-2003 Pontiac Bonneville SSEi This bulletin is being revised to remove the parts restriction on the fuel tank and eliminate the need for the recall identification label. Please discard bulletin 03035, issued October 2003. Condition General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2002-2003 model year Cadillac DeVille and Seville vehicles equipped with a V8 (4.6L) engine (LD8/L37), Oldsmobile Aurora vehicles equipped with a V8 (4.0L) engine (L47), and Pontiac Bonneville SSEi vehicles. The fuel tank pressure sensors in these vehicles are unusually susceptible to malfunctions. If the sensor malfunctions, excessive vacuum can be applied to the fuel tank during self-diagnostic testing.… Read More

2005 Chevrolet Malibu Service and Repair

Download Vacuum Brake Booster Check Valve and/or Hose Replacement Removal Procedure 1. Disconnect the brake booster vacuum check valve (1) from the brake booster. 2. If the vacuum check valve (1) needs to be separated from the vacuum hose (3), release and reposition the clamp (2) on the vacuum hose (3) and remove the check valve (1) from the hose (3). 3. If replacing the vacuum check valve (1), remove the grommet (4) from the brake booster and discard the grommet. 4. If removing the vacuum hose (2), take note of the vacuum hose routing then disconnect from the engine intake manifold connection (3) by releasing tension on the vacuum hose clamp (1) and sliding the vacuum hose (2) off the intake manifold connection (3). Installation Procedure Important: A small amount of denatured alcohol can be used as an assembly aid when installing the vacuum check valve and/or grommet. Do NOT use soap.… Read More

1999 – 2002 Ford 7.3L Power stroke BD Turbo Mount Air Exhaust Brake

Download Brake Kit Contents 2023144 – Ford 7.3L Powerstroke Exhaust Brake Part # Qty. Description 2123144 1 Valve Assembly 1321039 1 DFIV Control Kit 1330440 1 Vacuum Pump / Relay harness 1030124 1 Vacuum Pump relocation kit 1030125 1 Air Pump Kit (w/ bracket) 1220145 1 Air control kit 1057020 1 Retrofit Kit (California Trucks only) Battery & Intercooler Pipe Removal Disconnect the negative terminals on both of the vehicle’s batteries, and then disconnect the positive terminals. Remove passenger side battery. To gain access to the EBP Valve and wiring, remove the intercooler pipe on passenger side by loosening off the clamp on the rubber bellows that is attached to the intercooler rad and the clamp on the rubber bellows that attaches the intercooler pipe to the intake manifold. Remove the sensor hose and wire connector from the MAP sensor. When removing the pipe, the lower rubber bellows that connects to the intercooler rad should remain on the pipe.… Read More

1999-2002 Ford Powerstroke 7.3L Air Exhaust Brake

Download Installation Battery & Intercooler Pipe Removal Disconnect the negative terminals on both of the vehicle’s batteries, and then disconnect the positive terminals. Remove the passenger side battery. To gain access to the EBP Valve and wiring, remove the intercooler pipe on the passenger side by loosening off the clamp on the rubber bellows that is attached to the intercooler rad and the clamp on the rubber bellows that attaches the intercooler pipe to the intake manifold. Remove the sensor hose and wire connector from the MAP sensor. When removing the pipe, the lower rubber bellows that connects to the intercooler rad should remain on the pipe. The pipe slides out of the rubber bellows that is still attached to the intake manifold. Remove the turbo outlet housing. Inspect the turbo exhaust clamp, turbo down pipe and turbo outlet for any carbon build-up or damage that may cause problems sealing on exhaust mating surfaces.… Read More