Download 1. Disconnect vacuum hose at speed control servo and install a vacuum gauge into the disconnected hose. 2. Start engine and observe gauge at idle. Vacuum gauge should read at least ten inches of mercury. 3. If vacuum is less than ten inches of mercury, determine source of leak. Check vacuum line to engine for leaks. Also check actual engine intake manifold vacuum. If manifold vacuum does not meet this requirement, check for poor engine performance and repair as necessary. 4. If vacuum line to engine is not leaking, check for leak at vacuum reservoir. To locate and gain access to reservoir, refer to Vacuum Reservoir REMOVAL / INSTALLATION . Disconnect vacuum line at reservoir and connect a hand-operated vacuum pump to reservoir fitting. Apply vacuum. Reservoir vacuum should not bleed off. If vacuum is being lost, replace reservoir. 5. Verify operation of one-way check valve and check it for leaks.… Read More
DownloadModel(s): 1996-1999 Chrysler (NS) Town & Country 1996-1999 Dodge (NS) Caravan 1996-1999 Plymouth (NS) Voyager 1996-1999 Chrysler (GS) Voyager (International Market) Group: Cooling Bulletin No.: 07-02-99 Date: June 4, 1999 OVERVIEW This bulletin involves replacing the bracket that the idler pulley attaches to. SYMPTOM/CONDITION Loss of power steering assist and occurs when driving through deep snow or standing water. Snow or rain can enter the engine compartment from underneath the vehicle and force the serpentine belt off of the idler pulley. DIAGNOSIS Visually inspect the serpentine belt and idler pulley to determine if mis-alignment exists (If the serpentine belt is off the pulleys install the serpentine belt). Start the engine and let it run for one minute before checking alignment). The belt should be approximately 2mm (0.08 in.) from the inboard edge of the idler pulley ( Fig. 1 ) when alignment is correct and this bulletin does not apply. If the belt and pulley appear as in Fig.… Read More
Download Vacuum Brake Booster Check Valve and/or Hose Replacement Removal Procedure 1. Disconnect the brake booster vacuum check valve (1) from the brake booster. 2. If the vacuum check valve (1) needs to be separated from the vacuum hose (3), release and reposition the clamp (2) on the vacuum hose (3) and remove the check valve (1) from the hose (3). 3. If replacing the vacuum check valve (1), remove the grommet (4) from the brake booster and discard the grommet. 4. If removing the vacuum hose (2), take note of the vacuum hose routing then disconnect from the engine intake manifold connection (3) by releasing tension on the vacuum hose clamp (1) and sliding the vacuum hose (2) off the intake manifold connection (3). Installation Procedure Important: A small amount of denatured alcohol can be used as an assembly aid when installing the vacuum check valve and/or grommet. Do NOT use soap.… Read More
Download Additional Parts List and Installation Notes for CRX Installation Parts Required • 95-95 Civic throttle body and gasket. • 92-95 Civic fuel rail (use 88-91 civic injectors). • 92-95 Civic throttle cable and bracket. • 88-91 CRX intake gasket. • 3 1/2 Feet of vacuum line. • 2 Feet of 3/8″ water hose for “IAC” (lines need to be lengthen). • 1 Vacuum line “T” (to re-connect purge control valve). Notes • There is no need to reinstall the fast idle valve; located on the drivers side of the rear of stock manifold ( there is no check engine light). • Due to engine mounting tolerances, the firewall may need to be clearanced. • The stock intake pipe will not fit. An aftermarket intake pipe will need to be purchased. • Modify stock map sensor / purge control valve bracket for clearance of TPS. • Use 88-91 CRX injectors and fuel regulator.… Read More
Part # 307-05-0260 Racing Intake Manifold For Models and Years • 1992-1995 Honda Civic DX/EX (D15B7/D16Z6) • 1996-2000 Honda Civic EX (D16Y8) • 88-91 Honda CRX Si / DX* (*These models will require additional parts)
Additional Parts List and Installation Notes for CRX Installation Parts Required • 95-95 Civic throttle body and gasket. • 92-95 Civic fuel rail (use 88-91 civic injectors). • 92-95 Civic throttle cable and bracket. • 88-91 CRX intake gasket. • 3 1/2 Feet of vacuum line. • 2 Feet of 3/8″ water hose for “IAC” (lines need to be lengthen). • 1 Vacuum line “T” (to re-connect purge control valve).
Removal 1. Allow car to cool to ambient temperature. DO NOT attempt to work on warm or hot vehicle. 2. Drain coolant. 3. Relieve fuel pressure by loosening banjo bolt on top of fuel filter. Disconnect the fuel line at fuel rail. It is recommended that the washers be replaced.… Read More
Download 1. Remove the air cleaner outlet tube. 2. Remove the pin-type retainers and the accelerator cable splash shield. 3. Disconnect the throttle cable and the cruise control cable. 4. Disconnect the Throttle Position Sensor (TPS) and Idle Air Control (IAC) valve electrical connectors. 5. Disconnect the harness Tom the throttle body stud. 6. Disconnect the Exhaust Gas Recirculation (EGR) vacuum regulator and vacuum supply hoses. 7. Disconnect the Positive Crankcase Ventilation (PCV) and Evaporative Emissions (EVAP) vacuum hoses. 8. Remove the EGR valve. 1 Disconnect the vacuum hose. 2 Remove the nuts. 3 Remove the bolts. 4 Remove the EGR valve. 9. Remove the EGR Vacuum Regulator (EVR) valve. 1 Disconnect the vacuum hose. 2 Disconnect the electrical connector. 3 Remove the bolts. 4 Remove the valve. 10. Remove the eight bolts and the upper intake manifold. * Remove and discard the gaskets. * Clean all mating surfaces. Installation 1.… Read More
Download 1999 Chrysler Truck Town & Country LWB FWD V6-3.8L VIN L Vehicle Level Heating and Air Conditioning Air Door Air Door Actuator / Motor Service and Repair Blend Door Actuator Replacement. REMOVAL The air conditioning system can be equipped with either a standard, single blend- air door actuator, or it can be equipped with dual actuators. The dual system has separate blend-air controls. This allows for separate control of the driver’s side air, and the passenger side air. 1. Remove the lower left side steering column cover. Refer to Instrument Panel and Systems. 2. Remove ABS control module. 3. Remove blend-air actuator connector. 4. Remove blend-air actuator. INSTALLATION 1. For installation, reverse the above procedures. 2. Perform the HVAC Control Calibration Diagnostic and Cooldown test. Repeating the test is necessary to clear the fault codes.… Read More
Download SERVICE Positive Crankcase Ventilation (PCV) Valve For PCV valve removal, refer to Routine Maintenance of this information. 1. Locate the PCV valve. With the engine running at idle, use pliers to pinch the PCV hose between the valve and the intake manifold. It should be possible to hear the spring loaded valve click shut. 2. If no click is heard, remove the valve from the engine but leave it connected to the intake manifold. A hissing sound should be heard and vacuum should be felt at the valve inlet. 3. If no vacuum is felt, remove the valve from the intake manifold hose. The engine should stall or almost stall. This will indicate a stuck valve or clogged hose. Check the breather hose for clogging or leaks and replace any defective parts. Exhaust Gas Recirculation (EGR) System FUEL INJECTED ENGINES General Information See Figure 3 The Exhaust Gas Recirculation (EGR) system is used to control emissions measured at the tailpipe.… Read More
ALARM/SIREN POSITION Position the compact alarms and the sirens in the engine compartment, under the battery support.
CENTRAL UNIT POSITION Position the modular systems and the modules under the dashboard on the drivers side.
POWER SUPPLY + 30: connect to the free faston at position 5 on the front part of the fuse box. – 31: connect with a ring terminal to one of the terminals coming out of the original power supply on the left lateral side, drivers side.
IGNITION WIRE + 15/54: connect to the YELLOW/BLACK wire of the 6 way brown connector of the fuse box.
DIRECTION INDICATORS Connect to the 1,5 mm2 GREEN/BLUE and YELLOW/GREEN wire located in the 20 way green connector at the centre of the fuse box.
CENTRAL DOORS LOCKING See diagram nr. 60 for antithefts of the Bridge serie and diagram nr. 60A for antithefts of the 3100 serie.
IMMOBILISATION POINT Fuel pump Cut the 1,5 mm2 YELLOW/GREEN wire located in the brown connector which works as a support to the grey relay of the fuel pump located to the left of the fuse box.… Read More
Download Applies To: 1998-00 Accord L4 – See VEHICLES AFFECTED MIL Comes On With DTCs P0171 and/or P0172 (Supersedes 00-018, dated March 14, 2000) SYMPTOM The MIL (Malfunction Indicator Lamp) comes on with DTCs P0171 (Fuel System Too Lean) and/or P0172 (Fuel System Too Rich) stored in the ECM/PCM . PROBABLE CAUSE Moisture in the fuel pressure regulator. VEHICLES AFFECTED 1998-99 2-door: ALL 1998-99 4-door: ALL 2000 2-door:From VIN 1HGCG3. . .YA000001 thru YA000919 2000 4-door:From VIN 1HGCG6. . .YA000001 thru YA002332 From VIN 1HGCG5. . .YA000001 thru YA012613 From VIN JHMCG5. . .YC000001 thru YC000015 VIN JHMCG6. . .YC000001 CORRECTIVE ACTION Replace the fuel pressure regulator, and reroute the fuel pressure regulator vacuum line. PARTS INFORMATION Fuel Pressure Regulator (All):P/N 16740-PAA-A01, H/C 5429048 Fuel Pressure Regulator Tube Kit A (M/T with cruise control):P/N 06168-PAA-A10, H/C 6383186 Fuel Pressure Regulator Tube Kit B (A/T with cruise control):P/N 06168-PAA-A60, H/C 6383160 Fuel Pressure Regulator Tube Kit C (M/T without cruise control):P/N 06168-PAB- A00, H/C 6383194 Fuel Pressure Regulator Tube Kit D (A/T without cruise control):P/N 06168-PAB- A50, H/C 6383178 REPAIR PROCEDURE 1.… Read More