2004 Mazda 6 i WATER PUMP DRIVE BELT

Download 1. Verify that the water pump drive belt auto tensioner indicator mark does not exceeds the limit. ? If it exceeds the limit, replace the water pump drive belt. (See WATER PUMP DRIVE BELT .) Fig. 20: Water Pump Drive Belt Auto Tensioner Limit Indicator Mark – Normal. Fig. 21: Water Pump Drive Belt Auto Tensioner Limit Indicator Mark – Malfunction/Worn Belt WATER PUMP DRIVE BELT 1. Remove the plug hole plate. 2. Rotate the water pump drive belt auto tensioner counterclockwise to release the drive belt tension and remove the water pump drive belt. Fig. 23: Locating Water Pump Drive Belt Auto Tensioner 3. Reinstall the water pump drive belt or install a new water pump drive belt. WATER PUMP DRIVE BELT PULLEY REMOVAL NOTE 1. Replace part A of the SST [303-009 (49 UN30 3009)] with the SST [303-457 (49 UN30 3457)]. Fig. 31: Water Pump Pulley Removal Special Tools 2.… Read More

2002 Pontiac Grand Prix GT THERMOSTAT REPLACEMENT

Download 2002 Pontiac Grand Prix GT 2002 ENGINE Engine Cooling – Grand Prix THERMOSTAT REPLACEMENT (3.1 L) Tools Required J 38185 Hose Clamp Pliers Removal Procedure 1. Remove the air cleaner intake duct. Refer to AIR CLEANER INTAKE DUCT . 2. Partially drain the cooling system. Refer to Draining and Filling Cooling System . 3. Use the J 38185 in order reposition the hose clamp from the water outlet housing. 4. Remove the radiator inlet hose from the water outlet housing. 5. Remove the exhaust crossover pipe. Refer to EXHAUST CROSSOVER PIPE REPLACEMENT (3.1L) or EXHAUST CROSSOVER PIPE REPLACEMENT (3.8L) 6. Remove the water outlet housing bolts. 7. Remove the water outlet housing and gasket. 8. Remove the thermostat. 9. Clean the water outlet housing mating surfaces. Installation Procedure 1. Install the thermostat. 2. Install the water outlet gasket and the water outlet housing. 3. Install the water outlet housing bolts.… Read More

1998 Pontiac Grand Prix Fuel Pump Resistor Service Manual

Download Subject: 01033 — Fuel Pump Resistor Models: 1997-1998 Buick Regal GS & Pontiac Grand Prix GTP with L67 3.8L V6 Engine (Located in the High Corrosion Provinces of Newfoundland, Nova Scotia, Prince Edward Island, New Brunswick, Quebec and Ontario) Condition General Motors has decided that all 1997-1998 Buick Regal GS and Pontiac Grand Prix GTP model vehicles equipped with L67 3.8L V6 engines, located in the high corrosion provinces of Newfoundland, Nova Scotia, Prince Edward Island, New Brunswick, Quebec and Ontario, may develop an electrical open in the fuel pump resistor. This condition prevents operation of the fuel pump and the engine will not run. Correction Dealers are to install a new resistor on the plenum with an aesthetic cover. Vehicles Involved Involved are all 1997-1998 Buick Regal GS and Pontiac Grand Prix GTP model vehicles equipped with L67 3.8L V6 engines and built within these VIN breakpoints: Year Division Model Plant From Through 1997 Buick W Oshawa 2 V1400025 V1482781 1998 Buick W Oshawa 2 W1400008 W1614345 1997 Pontiac W Fairfax VF200090 VF359094 1998 Pontiac W Fairfax WF200104 WF342330 Important: Dealers should confirm vehicle eligibility through GM Access Screen prior to beginning campaign repairs.… Read More

1995 Nissan-Datsun Maxima Water Pump: Service and Repair

Download When removing water pump assembly, be careful not to get coolant on drive belt. Water pump cannot be disassembled and should be replaced as a unit. After Installing water pump, connect hose and clamp securely, then check for leaks using radiator cap tester. 1.Drain coolant from drain plugs on radiator and both sides of cylinder block. 2.Remove drain plug on cylinder block. 3.Remove right side engine mounting, mounting bracket and nuts. 4.Remove drive belts and idler pulley bracket. 5.Remove chain tensioner cover and water pump cover. 6.Pushing timing chain tensioner sleeve, apply a stopper pin so it does not return. Then remove the chain tensioner assembly. 7.Remove the 3 water pump fixing bolts. Secure a gap between water pump gear and timing chain, by turning crankshaft pulley 2O° backwards. 8.Put M8 bolts to two M8-threaded holes out of 3 water pump fixing bolt holes. 9.Tighten M8 bolts by turning half turn alternately until they reach timing chain rear case.… Read More

2003 Chevy Truck TrailBlazer Water Pump Replacement

Download 1. Drain the coolant. 2. Remove the fan and shroud. 3. Remove the drive belt . 4. Using the J 41240, secure the water pump pulley and remove the water pump pulley bolts. 5. Remove the J 41240. 6. Remove the water pump pulley. 7. Loosen and remove the water pump bolts. 8. Remove the water pump. 9. Clean and inspect the water pump. 10. Discard and replace the gasket. Installation Procedure 1. Install a new water pump gasket. 2. Install the water pump and secure the water pump with the bolts. Tighten * On the initial pass, tighten the bolts to 4 Nm (35 lb in). * On the final pass, tighten the bolts to 10 Nm (89 lb in). 3. Install the water pump pulley. 4. Install the water pump pulley bolts. 5. Using the J 41240, secure the water pump pulley while tightening the water pump pulley bolts.… Read More

2004 Pontiac Grand Prix Blower Motor Inoperative or Intermittent

Download 2004 Pontiac Grand Prix | Grand Prix (VIN W) Service Manual Subject: Blower Motor Inoperative or Intermittent, Blower Speed May Drop or Blower Continues to Run After Key Off (Install a Capacitor at Blower Motor Control Module Connector) Models: 2005 Buick Allure (Canada Only), LaCrosse 2004-2005 Pontiac Grand Prix. 2004 Pontiac Grand Prix | Grand Prix (VIN W) Service Manual | Document ID: 1644694 #05-01-39-001A: Blower Motor Inoperative or Intermittent, Blower Speed May Drop or Blower Continues to Run After Key Off (Install a Capacitor at Blower Motor Control Module Connector) – (Apr 6, 2005) This bulletin is being revised to update Step 5 of the service procedure. Please discard Corporate Bulletin Number 05-01-39-001 (Section 01 — HVAC). Condition Some customers may comment on an inoperative or intermittent Heating, Ventilation and Air Conditioning (HVAC) blower motor. Others may comment that the blower motor speed may momentarily drop or that the blower motor continues to run after the key is turned off.… Read More

1997-2001 Honda CR-V Noise From the Rear Differential

Download SYMPTOM A screech or whine from the rear differential when making a tight turn at low speed (for example, in a parking lot when 4WD engages). PROBABLE CAUSE The differential fluid is contaminated or broken down, providing insufficient lubrication. CORRECTIVE ACTION Replace the dual pump fluid, and test-drive the vehicle. If necessary, replace the rear differential clutch, replace the oil pump assembly (1997 model only), and add a flow collar. PARTS INFORMATION Flow Collar Kit: P/N 41431-P6R-000, H/C 6839724 Differential Clutch Set: P/N 48010-P6R-305, H/C 6627566 Oil Pump Set (1997 model only): P/N 48100-P1D-305, H/C 6839716 REQUIRED MATERIALS Dual Pump Fluid: P/N 08200-9002, H/C 6512644 Liquid Gasket (Hondabond HT): P/N 08718-0001, H/C 2963817. REPAIR PROCEDURE 1. Drain and refill the rear differential with Dual Pump Fluid. 2. Check the tires for proper inflation (recommended cold inflation front and rear is 26 psi) and any variation in tire size or type.… Read More

Information on Error Codes on Radio Display – Their Cause and Corrective Action

Download odels: 1995-1996 Buick Roadmaster 1995-1999 Buick LeSabre 1995-2004 Buick Century, Regal 1995-2005 Buick Park Avenue 1996-1999 Buick Riviera, Skylark 2004-2005 Buick Rainier 1995-1999 Chevrolet Lumina, Monte Carlo, Fullsize Pickup Models (Old Style) 1995-2005 Chevrolet Blazer 1996 Chevrolet Lumina APV 1996-1999 Chevrolet Cavalier 1996-2000 Chevrolet Express Van 1996-2002 Chevrolet Astro Van 1997-2002 Chevrolet Camaro 1997-2003 Chevrolet Malibu 1997-2005 Chevrolet Corvette, Venture 2000-2005 Chevrolet Silverado 2002-2005 Chevrolet Avalanche, TrailBlazer, TrailBlazer EXT 2003-2005 Chevrolet SSR 2004-2005 Chevrolet Classic, Colorado 1995-1999 GMC Fullsize Pickup Models (Old Style) 1995-2002 GMC Jimmy 1996-2000 GMC Savana Van 1996-2002 GMC Safari Van 2000-2005 GMC Sierra 2002-2005 GMC Envoy, Envoy XL 2004-2005 GMC Canyon, Envoy XUV 1995-1999 Oldsmobile Aurora, Eighty Eight 1995-1997 Oldsmobile Cutlass Supreme 1999-2004 Oldsmobile Alero 1998-2002 Oldsmobile Intrigue 1995-1996 Oldsmobile Ninety Eight 1996-1999 Oldsmobile Achieva 1996-2004 Oldsmobile Bravada, Silhouette 1995-1999 Pontiac Bonneville, Sunfire 1995-2002 Pontiac Firebird 1995-2005 Pontiac Grand Prix 1996-1997 Pontiac Trans Sport 1996-2000 Pontiac Grand Am 1997-2005 Pontiac Montana 2003-2005 HUMMER H2.… Read More

1999 Pontiac Grand Am SE RIGHT FRONT WHEEL SPEED SENSOR CIRCUIT OPEN OR SHORTED

Download 1999 Pontiac Grand Am SE 1998-99 BRAKES Anti-Lock/TCS – ABS-VI – Cars. DTC C1233: RIGHT FRONT WHEEL SPEED SENSOR CIRCUIT OPEN OR SHORTED 1. Perform diagnostic system check. See DIAGNOSTIC SYSTEM CHECK. After performing diagnostic system check, go to next step. 2. Turn ignition off. Spray right front wheel speed sensor jumper harness thoroughly with a 5 percent saltwater solution (2 teaspoons of salt to 12 ounces of water). Disconnect EBCM/EBTCM connector C1 (“W” body), connector C2 (“J” body, Cutlass and Malibu) or 32-pin connector (Achieva, Alero, Grand Am and Skylark). See EBCM/EBTCM LOCATION under REMOVAL & INSTALLATION. Using DVOM, measure resistance between speed sensor signal high circuit and speed sensor signal low circuit of EBCM/EBTCM connector. On “W” body, resistance should be 1020-1137 ohms at 68°F (20°C). On “J” body, Achieva, 1998 Grand Am and Skylark, resistance should be 1530-1870 ohms at 68°F (20°C). On Alero, Cutlass, 1999 Grand Am and Malibu, resistance should be 950-1250 ohms at 68°F (20°C).… Read More

2001 Pontiac Grand Prix Shifter A/T: Service and Repair

Download 2001 Pontiac Grand Prix V6-3.8L VIN K. Shifter A/T: Service and Repair Shift Control Replacement Removal Procedure 1. Remove the horseshoe clip (1) from front of shift control knob, and remove knob. 2. Remove the Console Trim Plate. 3. Remove the console wiring harness. 4. Remove the console shift control wiring harness. 5. Remove the automatic transaxle range selector cable. 6. Remove the park/lock cable. 7. Remove the console shift control nuts. 8. Remove the console shift control. Installation Procedure 1. Install the console shift control. Notice: Refer to Fastener Notice in Service Precautions. 2. Install the console shift control nuts. ^Tighten the console shift control nuts to 24 Nm (18 ft. lbs.) . 3. install the park/lock cable. 4. Install the automatic transaxle range selector cable. 5. Install the console shift control wiring harness. 6. Install the console wiring harness. 7. Install the Console Trim Plate. 8. Adjust the transaxle range selector cable.… Read More