2003 Volvo S40 Replacing The Rear Brake Pads

Download 2003 Volvo S40 L4-1.9L Turbo VIN 27 B4204T4 Vehicle Level Brakes and Traction Control Disc Brake System Brake Pad Service and Repair Rear Brake Pads. Replacing The Rear Brake Pads Special Tools: 999 5782, 951 2834 General CAUTION: Replace the brake pads when the minimum thickness is 2 mm . Removing the rear brake pads Remove * the hub cap and the wheel * the retaining clip and the brake hose from the support * the upper bolt from the locating pin for the brake caliper . Twist the brake caliper backwards. Remove the brake pads. NOTE: Do not depress the brake pedal while the brake pads are removed. Checking and cleaning the rear brake calipers. Clean brake pad contact surfaces in the brake caliper and on the caliper mounting. Check the dirt guard for the piston. Replace the dirt guard if it is worn. Recondition the brake caliper if the dirt guard is defective.… Read More

2007 Volkswagen Rabbit Brake pads, removing and installing

Download 2007 Volkswagen Rabbit BRAKES Brake System. Brake pads, removing and installing Special tools, testers and auxiliary items required. Brake pads, removing When removing, mark brake pads that will be used again. Install in the same position, otherwise braking effect will be uneven! * Remove wheels. * Disconnect connector – 1 – for brake pad wear indicator. * Remove caps – arrows -. * Loosen both guide pins – arrows – and remove from brake caliper. * Remove brake caliper and secure with wire so that the weight of the brake caliper does not burden or damage the brake hose. * Remove brake pads from brake caliper. Cleaning: * Thoroughly clean contact surfaces for brake pads at brake carrier, remove corrosion. * Clean brake caliper. Use only appropriate solvents for cleaning brake caliper. Brake pads, installing Before pressing piston into cylinder using piston resetting tool, brake fluid must be extracted from brake fluid reservoir.… Read More

2001 Mercury Cougar Rear Brakes – Moaning/Groaning Noise

Download MERCURY: 1999-2001 COUGAR ISSUE Some vehicles equipped with rear disc brakes may exhibit a “moaning/groaning” noise on initial brake application (cold soak). This may be caused by the rear brake pads vibrating in the caliper. Braking performance is not affected by this condition. ACTION Install revised Rear Disc Brake Service kit. Refer to the following Service Procedure for details. SERVICE PROCEDURE ^BRAKES – REAR BRAKE NOISE- “MOANING/GROANING” FROM REAR BRAKES WHEN COLD ^NOISE – “MOANING/GROANING” FROM REAR BRAKES WHEN COLD 1. Lift and support vehicle. Refer to the appropriate Workshop Manual, Section 100-01. 2. Remove both rear tire assemblies. 3. Remove rear brake pads per instructions in the Workshop Manual, Section 206- 04. 4. Remove U-spring from the top of the caliper and replace with L-spring supplied in kit (Figure 1). 5. Remove adhesive backing protection from new pads with C-springs (Figure 2) and install new pads into caliper. Use Pads XS7Z-2200-M for vehicles without 6.… Read More

2004 Ford Expedition/Navigator Brake Pads REMOVAL AND INSTALLATION

Download NOTE: Verify if the anchor housing spring has 1. CAUTION: Install a new lining if worn 1 end with 2 tabs. If yes, the LH side anchor to or past the specified thickness above the housing spring must be installed with the metal backing plate or rivets. Install new 2-tabbed end in the upper brake caliper cavity. pads in complete axle sets. For the LH brake caliper, release the lower If necessary, using a suitable suction device, portion of the anchor housing spring. remove the brake fluid in the master cylinder •Apply force at the center of the anchor reservoir until it is half filled. housing spring and pull outward at the bottom of the anchor housing spring to 2. Remove the wheel and tire assembly. For remove it from the lower brake caliper additional information, refer to Section 204-04. cavity. 3. Inspect the brake pads for wear or contamination.… Read More

1995 Mazda MX-6 BRAKE SYSTEM REMOVAL & INSTALLATION

Download 1. Raise and support front of vehicle. Remove front wheel assemblies. Remove lower lock pin/guide bolt. See Fig. 2 . Pivot caliper upward and support using rope. 2. Remove pads, shims, guide plates or pad guides and “V” springs (if equipped). Replace pad if lining thickness is less than specified. See MINIMUM PAD LINING SPECIFICATIONS (FRONT) table. 3. To install, reverse removal procedure. Use Disc Brake Expander (49-0221-600C) and an old pad to push piston fully inward to install disc pads. FRONT DISC BRAKE CALIPER Removal & Installation Raise and support front of vehicle. Remove front wheel assemblies and disconnect brake hose. Plug all openings. Remove front disc brake pads. See FRONT DISC BRAKE PADS . Remove remaining mounting bolt(s). Remove caliper from vehicle. To install, reverse removal procedure. Bleed air from system. FRONT BRAKE ROTOR Removal & Installation 1. Raise and support front of vehicle. Remove front wheel assemblies.… Read More

1999 – 2002 Ford F-150 2WD and Ford Expedition Front Big Brake Update

Download Kit Contents Your StopTech Big Brake kit includes the following: 1 pair of ST-40 four-piston calipers, sized specifically for the vehicle 1 set of high-performance street pads (not suitable for track use) 1 pair of 355 X 32mm two-piece rotor assemblies 1 pair of aluminum caliper adapter brackets 2 pair of 7/16-20 self-locking Jet nuts 2 pair of 12mm washers 1 pair of hub assemblies 1 pair of stainless steel brake lines 1 pair of Adel clamps 1 pair of 10mm button-head bolts (for use with the Adel clamps) 1 pair of self-locking nuts (for use with the Adel clamps) 1 pair of banjo bolts 2 pair of copper crush washer s 1 pair of rubber end caps. Tools and Equipment Required Different models and years of vehicle use different-sized fasteners, and every effort has been taken to correctly identify the proper sized tool for each step of the installation.… Read More

2003 Honda Accord LX BRAKES Disc and Drum

Download Remove wheels. Thoroughly clean outside of caliper to prevent dust and dirt from entering inside. Support caliper with a piece of wire to prevent damage to brake hose. Remove 2 caliper bolts and caliper from bracket. Remove pad shims and pads. Using vernier calipers, measure the thickness of each brake pad lining. Measurement does not include pad backing plate thickness. See DISC BRAKE SPECIFICATIONS . Remove pad retainers. Inspection Clean caliper thoroughly; remove any rust, and check for grooves and cracks. Check brake disc for damage and cracks. Measure brake pad thickness. See DISC BRAKE SPECIFICATIONS . If brake pad thickness is less than service limit, replace pads as a set. Installation 1. Install pad retainers. Apply Molykote M77 compound onto pad side of shim. Wipe excess grease off shim. Keep grease off discs and pads. Install brake pads and shims. Install inner pad with its wear indicator facing downward.… Read More

2004+ Acura TSX Rear Big Brake Kit Installation Instructions

Download Step 1 Raise Vehicle, and Remove Wheels Raise Vehicle, and Remove Wheels Raise Vehicle, and Remove Wheels Raise Vehicle, and Remove Wheels Raise Vehicle, and Remove Wheels For a rear kit installation, block the front wheels, and release the parking brake. Then break loose the lug nuts on both rear wheels before jacking up the car. Refer to the Owner’s Manual to identify the correct location of the jack for raising the vehicle. Jack up the vehicle, and secure it on a pair of jack stands, again referring to the Owner’s Manual for jack location joints. After securing the vehicle at a convenient height, remove the rear wheels. Step 2 Disconnect Stock Brake Line Loosen the hard line fitting from the stock brake line, using a 10mm flare wrench. Place a drip tray or several rags directly below the inboard brake line connection. If the area around the brake line connection to the chassis is dirty, clean it using brake cleaner or an appropriate cleaning agent.… Read More

2004+ Acura TSX Front Axle Kit

Download Step 1 Raise Vehicle, and Remove Wheels For a front kit installation, apply the parking brake, then break loose the lug nuts on both front wheels before jacking up the car. Refer to the Owner’s Manual to identify the correct location of the jack for raising the vehicle. Jack up the vehicle, and secure it on a pair of jack stands, again referring to the Owner’s Manual for jack location joints. Note: All photographs show a left-hand side installation, unless otherwise noted. Note: All photographs show a left-hand side installation, unless otherwise noted. Note: All photographs show a left-hand side installation, unless otherwise noted. Note: All photographs show a left-hand side installation, unless otherwise noted. Note: All photographs show a left-hand side installation, unless otherwise noted. After securing the vehicle at a convenient height, remove the front wheels. Note: To ensure safety, the parking brake Note: To ensure safety, the parking brake Note: To ensure safety, the parking brake Note: To ensure safety, the parking brake Note: To ensure safety, the parking brake must be applied before removing the front must be applied before removing the front must be applied before removing the front must be applied before removing the front must be applied before removing the front wheels.… Read More

2001 Dodge Truck Grand Caravan FRONT DISC BRAKE SHOES

Download 2001 Dodge Truck Grand Caravan FWD V6-3.8L VIN L FRONT DISC BRAKE SHOES (DISC/DISC BRAKES) REMOVAL 1. Raise the vehicle. 2. Remove both front wheel and tire assemblies. 3. Begin on one side of the vehicle. 4. Remove the anti-rattle clip from the outboard side of the caliper and adapter. 5. Remove the two caliper guide pin bolts. 6. Remove caliper from caliper adapter and brake rotor. CAUTION: Supporting weight of caliper by the flexible brake fluid hose can damage the hose. 7. Using wire or cord, hang the caliper from the front strut assembly. Support the caliper firmly to prevent weight of caliper from being supported by the brake fluid hose. 8. Remove the outboard brake shoe from the caliper adapter. 9. Pull the inboard brake shoe away from the caliper piston until the retaining clip on shoe is free from the cavity in the caliper piston. 10. Repeat the above procedure on other side of the vehicle.… Read More