replace front axle on a 2005 ford escape

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REAR AXLE NOISE REPAIR

Filed Under (Other Manuals) by admin on 24-11-2013

Download FORD: LINCOLN: 1997-2005 Expedition, F-150 1998-2005 Navigator 2002-2005 Explorer 2003-2005 Aviator MERCURY: 2002-2005 Mountaineer This article supersedes TSB 05-12-6 to update the NOTE Service Kit and Service Procedure information. WHEN SERVICING THE REAR AXLE ON ANY 2002-2004 F-150, EXPEDITION, NAVIGATOR, ISSUE EXPLORER OR MOUNTAINEER BUILT BEFORE Some vehicles may exhibit an axle whine or hum 3/30/2004, IF FLUID REPLACEMENT IS during acceleration, deceleration and/or cruise. REQUIRED, REPLACE THE ORIGINAL FUEL EFFICIENT HIGH PERFORMANCE (FEHP) SAE ACTION 75W-90 REAR AXLE LUBRICANT WITH SAE An axle repair kit has been developed which 75W-140 HIGH PERFORMANCE SYNTHETIC incorporates most parts required for a REAR AXLE LUBRICANT. WHEN THE FLUID comprehensive axle repair. The kit should be used TYPE IS CHANGED, REPLACE THE CURRENT instead of installing a complete axle assembly to “FEHP” METAL TAG WITH A NEW “75W-140″ TAG repair an axle whine/hum. Replace Ring and Pinion (F3TZ-4121-AA). IN ADDITION, REMOVE OR with Axle Kit and Components.… Read More

1991 Infiniti G20 AXLE SHAFTS FRONT

Filed Under (Infiniti) by admin on 21-02-2014

Download 1991 Infiniti G20 AXLE SHAFTS – FRONT’ ’1991-92 DRIVE AXLES FWD Axle Shafts. REMOVAL & INSTALLATION FWD AXLE SHAFT Removal (Axle Shaft) 1. Raise and support vehicle. Remove front wheel assembly. Remove wheel bearing lock nut. Remove brake caliper, and support aside. Remove brake rotor. 2. Disconnect tie rod end. Remove upper knuckle nut, and separate knuckle assembly from third link assembly. Push axle shaft through hub, and separate axle assembly from knuckle assembly. 3. Insert screwdriver blade between transaxle case and right axle inner CV joint. Pry out on joint until joint pops free. Use care not to damage axle boot or axle seal. 4. On M/T vehicles, remove left axle in same manner. On A/T vehicles, insert screwdriver through differential, and drive axle out of transaxle case using a hammer. See Fig. 2 . PROBLEM Possible Cause/Action GREASE LEAKING Ripped CV Boot Replace Boot CLICKING NOISE WHILE CORNERING Dry/Worn CV Joints Replace Outer CV Joints CLUNK ON ACCELERATION Dry/Worn CV Joints Replace Inner CV Joints Worn Transmission Gears/Bearings Inspect Transmission VIBRATION/SHUDDER ON ACCELERATION Dry/Worn CV Joints Replace CV Joints Alignment Out Check Alignment Incorrect Spring Height Check Spring Height SQUEALING OR HUMMING Dry/Worn CV Joints Lube/Replace CV Joints Faulty Wheel Bearing Replace Wheel Bearing NOTE: DO NOT allow brake caliper to hang from brake hose.… Read More

2000 Ford F-150 Rear Drive Axle/Differential

Filed Under (Ford) by admin on 01-01-2014

Download 1. WARNING: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the RH kick panel area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations. Raise and support the vehicle. 2. Remove the wheel and tire assembly. 3. Remove the differential housing cover (4033). ? Drain the lubricant. For additional information, refer to Differential Housing Cover in this section. 4. Remove the brake calipers and discs. 5. Remove the differential pinion shaft (4211). 1. Remove and discard the differential pinion shaft lock bolt. 2. Remove the differential pinion shaft. 6. CAUTION: Do not damage the rubber O-rings in the axle shaft grooves. Remove the U-washers (4N237). 1.… Read More

2005-2008 Ford Escape TIRE WHEEL RUNOUT AND BALANCE

Filed Under (Ford) by admin on 28-02-2014

Download FORD: LINCOLN: 2005 Excursion, Explorer Sport Trac 2005-2008 Navigator 2005-2008 Escape, Expedition, Explorer, 2006-2008 Mark LT F-150, F-Super Duty, 2007-2008 Explorer Sport Trac, Ranger MERCURY: 2006-2008 F-53 Motorhome Chassis 2005-2008 Mariner, Mountaineer. SERVICE PROCEDURE FURTHER DIAGNOSIS OR REPAIRS SHOULD BE The following revisions have been made. The road PERFORMED. test has been simplified to include 15 minutes of 3. If tire and wheel vibration persists after the 15 driving rather than a 20 mile test drive. The minute road test, then complete wheel and tire requirement to bring an assistant along on the road radial run-out / Road Force® component test in test has been eliminated. Recordings should be the WSM, Section 204-04 to match mount made using the vibration analyzer and then review and/or balance tire and wheel assemblies. recordings following the test drive. The step to inspect the Integrated Wheel Ends (IWE) has also NOTE been eliminated. THE MATCH MOUNTING PROCEDURE IS MORE 1.… Read More

INSTALLATION INSTRUCTIONS FOR PART 99-5812

Filed Under (Ford) by admin on 31-12-2013

DOWNLOAD APPLICATIONS FORD Edge 2007-2010 / Expedition 2007-2010 Explorer 2006-2010 / Explorer Sport Trac 2006-2010 F-150 2004-2008 / E Series 2009-10 / F Series 2005-2009 Five-Hundred 2005-2007 / Focus 2005-2007 / FreeStar 2004-2007 Freestyle 2005-2007 / Fusion 2006-2011 Mustang 2005-2009 / Super Duty 2008-2011 Taurus 2008 / Taurus X 2008-2009 MERCURY Monterey 2004-2007 / Milan 2006-2008 Montego 2005-2007 / Mountaineer 2006-2010 Sable 2008-2009 LINCOLN Mark LT 2005-2008. WIRING AND ANTENNA CONNECTIONS (Sold Separately) Harness: • 70-5520 – Ford Harness 2003-up • 70-5521 – Ford Amplified Harness 2003-up • 70-5522 – Ford Sub Harness 2003-up • XSVI-5520 NAV – Ford Interface 2006-up Antenna Adapter: • 40-CR10 – Chrysler/GM Antenna Adapter 2002-up. DASH DISASSEMBLY FORD F-150 2004-2008 LINCOLN MARK LT 2005-2008 FORD EXPEDITION 2007-2010 FORD EDGE 2007-2010. 1 Disconnect the negative battery terminal to prevent an accidental short circuit. Unsnap and remove entire panel surrounding the radio and climate controls. (Figure A) Remove (4) 9/32″ screws to remove the factory radio.… Read More

FORD LIMITED SLIP DIFFERENTIAL INSTALLATION INSTRUCTIONS

Filed Under (Ford) by admin on 11-01-2014

Download -IMPORTANT LUBRICANT NOTE- The Auburn Gear limited-slip differential design has been extensively tested with high quality non-synthetic 80W90 hypoid oils treated with GM or Ford friction additives (3 oz. of additive will treat 1 quart of oil). To avoid differential clutch chatter (noise) and for optimum performance, use the oil and additive described above. Use of other additive and oil types may cause differential clutch chatter. Ford Part Number: C8A219B546A GM Part Number: 1052358 PINION SHAFT MODIFICATION Certain “C” clip axle applications with high gear ratios will require pinion shaft modification due to the thickness of the ring gear. The thick ring gear will prohibit the pinion shaft from being removed making “C” clip installation impossible. Use the following procedure to modify the pinion shaft. 1. Modification to be 90º to the pinion shaft lock screw hole as shown. It is recommended that this be accomplished through grinding. 2. Remove sharp edge from modified section by buffing.… Read More

2008 Ford Escape FLUID LEAK TRANSMISSION FLUID COOLER

Filed Under (Ford) by admin on 04-02-2014

Download FORD: MERCURY: 2008 Escape 2008 Mariner This article supersedes TSB 08-16-12 to change the OPERATION DESCRIPTION TIME production fix date. 090904A 2008 Escape/Mariner1.1 Hrs. CD4E Transmission: ISSUE Replace The Transmission Some 2008 Escape and Mariner vehicles (excluding Fluid Cooler, Includes Hybrids) built on or before 5/9/2008 and equipped Time To Remove And with a CD4E transmission may exhibit a fluid leak Install Bumper Cover, from the transmission cooler. Evacuate And Charge Air Conditioning System, Top ACTION Off Transmission Fluid (Do Follow the Service Procedure steps to correct the Not Use With 19700A, condition. 19700A7) DEALER CODING SERVICE PROCEDURE CONDITION BASIC PART NO. CODE Replace the transmission / A/C cooler with a new 19712 07 updated part following Workshop Manual (WSM), Section 412-01. PART NUMBER PART NAME 8L8Z-19712-J Transmission / A/C Cooler WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage IMPORTANT: Warranty coverage limits/policies are not altered by a TSB.… Read More

2004-2006 Ford Double DIN Installation Kit PART 95-5812 INSTALLATION INSTRUCTIONS

Filed Under (Ford) by admin on 09-12-2013

Download FORD Edge 2007-2009 / Expedition 2007-2009 Explorer 2006-2009 / Explorer Sport Trac 2006-2009 F-150 2004-2008 / F Series 2005-2008 Five-Hundred 2005-2007 / Focus 2005-2007 / FreeStar 2004-2007 Freestyle 2005-2007 / Fusion 2006-2009 Mustang 2005-2009 / Super Duty 2008-2009 Taurus 2008-2009 / Taurus X 2008-2009 MERCURY Monterey 2004-2007 / Milan 2006-2008 Montego 2005-2007 / Mountaineer 2006-2009 Sable 2008-2009 LINCOLN Mark LT 2005-2009 Factory Navigation Only: MKX 2007-2009 / Navigator 2007-2009. DASH DISASSEMBLY A B C D E FORD MUSTANG 2005-2009 Remove the small rectangular shifter lever trim panel if equipped . (Figure A) 2 Remove (4) 9/32″screws from the radio to remove. (Figure E) 7 Remove (2) Phillips screws from under the center armrest at the back of the shifter trim panel (includingcup holders). (Figure B) 3 Unclip and remove panel. (Figure B) 4 Unclip and remove the (2) center stack trim panels from the left and right side of the radio and climate controls.… Read More

2009 Ford Escape INTERMITTENT CYLINDER HEAD CAMSHAFT KNOCK/THUMP NOISE

Filed Under (Ford) by admin on 16-03-2014

Download FORD: MERCURY: 2009 Escape 2009 Mariner This article supersedes TSB 09-11-6 to update the b. Isolate noise to LH – Listen to the cylinders Service Procedure and Part List. 4 and 6 valve cover fasteners (number 6 is by the coolant pump). There will be a ISSUE significant difference in transmitted noise Some 2009 Escape and Mariner vehicles, equipped between the cylinder 4 and 6 fasteners with 3.0L engine, may exhibit an intermittent when noise is present. Noise from LH – go knocking or thumping type noise from the cylinder to Step 4. head. After engine temperature reaches 210-220 °F NOTE (99-104 °C), the noise is typically heard from the THE RH AND LH NOISES HAVE DIFFERENT rear of the engine as the vehicle comes to a stop. CAUSES. FOLLOW ALL STEPS CAREFULLY FOR An example would be coming to a stop at the end PROPER DIAGNOSIS AND REPAIR. of a highway exit ramp.… Read More

2005-2010 Ford Mustang MANUAL TRANSMISSION SEPARATOR PLATET

Filed Under (Ford) by admin on 16-10-2013

Download FORD: 2005-2010 Mustang. This article supersedes TSB 8-2-10 to update the production fix date, vehicle model years and part list. ISSUE Some 2005-2010 Mustang vehicles built before 4/5/2009 and equipped with a 4.6L engine and manual transmission, may exhibit an oil-canning or exhaust rattle/buzz around 2000 – 2500 RPM during the first few minutes of driving after a cold start. The sound goes away after the car warms up. The concern may be caused by the separator plate, between the rear face of the engine block and the transmission housing, vibrating and/or contacting the flywheel. ACTION Follow the Service Procedure steps to correct the condition. SERVICE PROCEDURE 1. Remove transmission per Workshop Manual (WSM), Section 308-03B. 2. Pry separator plate from the rear face of the block alignment dowels and slide it out from between block and flywheel. Replace with new service part. 3. Install transmission per WSM, Section 308-03B.… Read More

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