Tools needed: 7mm hose clamp driver T30 screwdriver Phillips head screwdriver 4mm and 5mm allen key/allen socket 10mm socket.
1. Lift the bonnet and begin by undoing the two jubilee clips holding the hose between the airbox and turbo inlet. Pull off the breather to the cam cover and remove the whole hose assembly from the car. 2. Remove the airbox by undoing the single bolt on the left hand side, then pulling it upwards to remove it from the rubber grommets that hold it to the top of the inlet manifold, giving you access to the cold air feed that simply pulls off the right hand side. 3. Remove the MAP sensor from the top of the inlet manifold as shown, then push it firmly into the supplied Forge MAP sensor boss. A little silicon spray will make it easier. Attach the length of silicon vacuum hose supplied to the vacuum nipple on the side of the boss, then reattach the whole assembly back to the inlet manifold with the brass screw provided.… Read More
Additional Parts Needed: – Honda K series engine/transmission (See List on pages 15 and 16) – Coil-over shocks (#511200) – Front disc brake system such as; Mini Tec’s Superbrakes, Mini 8.4″ disc brakes, other… – Wheels with a -7mm offset to the outside (needed for turning radius clearance) or 1″ wheel spacers – Honda engine, ECU, and dash wiring harness’ – Modified Honda ECU or engine management system – Electronic speedometer: a mechanically driven Mini speedometer will not work with the Honda – Modified Honda Civic radiator or Mini Tec’s MTK aluminum radiator kit (#511400) – Honda shifter – Honda B series engine and transmission mounts: Use aftermarket polyurethane mounts.
Preparation Step 1: Remove stock Mini engine and subframe from Mini. Then remove everything else in the engine compartment. Step 2: Whether you use Mini Tec’s MT Flip Front End Kit or you do an extension yourself, you will need to cut existing Mini front end after the a-panel seem to remove existing Mini front.… Read More
Honda B Series Conversions for the Classic Mini MTB2 Kit:
Additional Parts Needed. – Honda B Series Engine/Transmission (See List) – Coil-Over Shocks. – Front Disc Brake System: Mini Tec’s Superbrake, Mini 8.4″ Disc Barke, Other… – Wheels with a -7mm Offset to the outside (needed for turning radius clearance) or wheel spacer. – Honda Engine and ECU Wiring Harness. – Modified Honda ECU – OBD1. – Electronic Speedometer (Mechanical Gauges may not work with the Honda Engine) – Honda Civic Radiator or Mini Tec’s MTB2 Aluminum Radiator Kit. – Honda Shifter.
Step 1: Remove stock Mini engine and sub-frame. Then remove everything else in the engine compartment. Step 2: Remove inner fenders: Cut and remove both inner fenders as shown. You will need this extra space for the width of the sub-frame. Step 3: Cut out metal just below stock shock mount. This is needed to fit the MTD subframe (See following two photos).… Read More
MT-B Kit Contents: – MT-B Sub-frame – 2 Outer Suspension Springs (Red) – 2 Inner Suspension Springs (Blue) – Front Transmission Stabilizer Bracket – Front Transmission Stabilizer Bracket Mount – Rear Transmission Stabilizer Bracket – 2 HD Shocks – Alternator Bracket – Mounting Hardware – 2 Mini/Honda Axle Shafts – Rear Transmission Stabilizer Bracket Bushing – Front Height Suspension Adjustment Bolts – RH and LH Extended Steering Control Arms.
Additional Parts Needed: – Complete Mini Upper Arm Suspension (Upper Arm, Axle, Hardware, Knuckle Joint) – Outer CV Joint Assembly (8.4″ Disc Brake Type Only) – RH and LH Swivel Hub Assemblies (8.4″ Disc Brake Type Only) – Front Disc Brake System: Mini Tec’s Superbrake, 8.4″ Disc Brakes, Other… – Wheels with a -7″ Offset to the outside (needed for turning radius clearance) – Cooling System – Engine Swap – B Series or D Series (Engine, Transmission, Shifter, Wiring, ECU) – Digital gauges: Speedometer, Coolant Temperature, Oil Pressure, etc…
Preparation Step 1: Remove stock Mini engine and sub-frame.… Read More
Download Citroen C4 1.6Hdi 2004-2009, Citroen Berlingo 1.6L 2005-2009, Citroen C2 1.6Hdi 2005-2009, Citroen C3 1.6Hdi 2008-2009, Citroen C3 Picasso 1.6Hdi 2009, Citroen C4 Picasso 1.6Hdi 2006-2009, Citroen C5 1.6Hdi 2005-2009, Mini Cooper 1.6Hdi 2007-2009, Mini Cooper Clubman 1.6Hdi 2007-2009, Peugeot 207 1.6 2006-2009, Peugeot 308 1.6 2007-2009, Peugeot 407 1.6 2005-2009, Peugeot Partner 1.6 2006-2009.
Parts list: 1 x Air filter Element. 1 x Silicone Intake Hose. 1 x Flexi Cold Air Hose. 1 x Metal Adaptor Hose. 1 x Literature Pack. Fixing Kit :- 3 x Plastic Tie. 3 x #44 Hose Clamp. 1 x Mounting Bracket. 1 x M6 Nylock Nut. 2 x M6 Flat Washer. 1 x Hex Head Bolt M6x20.
Instruction sheet A2054-768 1. Disconnect the negative terminal from the vehicle battery. 2. To the install induction kit it is necessary to remove the bulkhead trims: 3. Unclip & remove the side cover surrounding the washer bottle etc.… Read More
Preparation Step 1: Remove stock Mini engine and sub-frame. Then remove everything else in the engine compartment. Step 2: Remove inner fenders: Cut and remove both inner fenders as shown. You will need this extra space for the width of the subframe. Step 3: Cut out metal just below stock shock mount. This is needed to fit the MTD subframe (See following two photos). Step 5: Cut out behind grille: You will need to remove any excess metal behind your grille (See Photo below). This will give you maximum flow and cooling ability. Step 6: Remove all inner metal bracketry that is attached to the lower valence. Cut off lower front valence 1″ below bumper lip at intersection. At this point you will need to reattach and weld valance to leading edge of bumper lip as shown. Your Mini should now be prepared for the installation process.
Installation Installing Engine into frame: Step 1: Lower engine into frame.… Read More
Download Models 164, X164 and 251 (M-Class, GL-Class, and R-Class). Reset Service Indicator 1. Insert key into ignition, switch to position “1″. 2. Press buttons or repeatedly until the mileage is displayed within the Multifunction display. 3. Press cluster illumination button (1) 3 times in short succession. The battery voltage will be displayed 4. Press the up / buttons until the service menu appears. 5. Use the and buttons to select menu option “Confirm”. 6. Press button until “Complete Service” is selected. 7. Confirm “Complete Service” with button . The display will show “Service Confirmed”.… Read More
Download Vehicle Application: 2003 Cadillac Escalade 5.3L, Vin T, USA/Canada 2005 Chevrolet Suburban 1500 LS 5.3L, GAS, Vin T 2003 Cadillac Escalade EXT 6.0L 2005 GMC Yukon XL 1500 Slt 5.3L, FLEX, Vin Z 2005 Chevrolet Suburban 1500 LS 5.3L, FLEX, Vin Z Customer Concern: Code C0660 will reset. Tests/Procedures: 1. Check the RTD fuse located in the underhood fuse block. 2. Check for Battery Voltage (B+) on the Orange wire at the automatic level control air compressor pin F. 3. If less than B+ at pin F, check for a wiring and connection problem between the air compressor and the underhood fuse block. 4. Disconnect the compressor leveling module connector and check the resistance from the positive battery voltage circuit of the exhaust solenoid valve and the control circuit of the exhaust solenoid valve. Should be 30-90 ohms. 5. Check for B+ on the Dark Blue wire pin B at the air compressor with the exhaust solenoid commanded off.… Read More
Download If vehicle has DSP, please see BMW-DSP supplement in addition to this guide. Models Supported: AUX Audio Source: MP3, DVD, TV… DICE Module iPod Vehicle (CD changer/SAT Port) BMW 3-Series 96-05 i-BMW-T BMW Standard/Business 5-Series 97-03 7-Series 9/98-01 X3 04-06 X5 00-06 1 *All BMW vehicles MUST be pre-wired for factory CD changer. 1 – Cars with OEM Sirius require BMW SAT harness. DSP requires additional DSP module. Z4 03-06 M-Roadster 99-02 Z3 96-02 M-Coupe 99-02 M3 96-06 M5 00-03 Z8 00-03 1(except ’96 318ti) 1 1 1 1 1 1 1 1 1 1 BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business BMW Standard/Business i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T i-BMW-T Installation Instructions: 1. Pull vehicle into service bay and access trunk area. 2. Open Trunk and access boot area. 3. Disconnect both battery terminals.… Read More