2003 Volvo S40 Replacing The Rear Brake Pads

Download 2003 Volvo S40 L4-1.9L Turbo VIN 27 B4204T4 Vehicle Level Brakes and Traction Control Disc Brake System Brake Pad Service and Repair Rear Brake Pads. Replacing The Rear Brake Pads Special Tools: 999 5782, 951 2834 General CAUTION: Replace the brake pads when the minimum thickness is 2 mm . Removing the rear brake pads Remove * the hub cap and the wheel * the retaining clip and the brake hose from the support * the upper bolt from the locating pin for the brake caliper . Twist the brake caliper backwards. Remove the brake pads. NOTE: Do not depress the brake pedal while the brake pads are removed. Checking and cleaning the rear brake calipers. Clean brake pad contact surfaces in the brake caliper and on the caliper mounting. Check the dirt guard for the piston. Replace the dirt guard if it is worn. Recondition the brake caliper if the dirt guard is defective.… Read More

2007 Volkswagen Rabbit Brake pads, removing and installing

Download 2007 Volkswagen Rabbit BRAKES Brake System. Brake pads, removing and installing Special tools, testers and auxiliary items required. Brake pads, removing When removing, mark brake pads that will be used again. Install in the same position, otherwise braking effect will be uneven! * Remove wheels. * Disconnect connector – 1 – for brake pad wear indicator. * Remove caps – arrows -. * Loosen both guide pins – arrows – and remove from brake caliper. * Remove brake caliper and secure with wire so that the weight of the brake caliper does not burden or damage the brake hose. * Remove brake pads from brake caliper. Cleaning: * Thoroughly clean contact surfaces for brake pads at brake carrier, remove corrosion. * Clean brake caliper. Use only appropriate solvents for cleaning brake caliper. Brake pads, installing Before pressing piston into cylinder using piston resetting tool, brake fluid must be extracted from brake fluid reservoir.… Read More

2004+ Acura TSX Rear Big Brake Kit Installation Instructions

Download Step 1 Raise Vehicle, and Remove Wheels Raise Vehicle, and Remove Wheels Raise Vehicle, and Remove Wheels Raise Vehicle, and Remove Wheels Raise Vehicle, and Remove Wheels For a rear kit installation, block the front wheels, and release the parking brake. Then break loose the lug nuts on both rear wheels before jacking up the car. Refer to the Owner’s Manual to identify the correct location of the jack for raising the vehicle. Jack up the vehicle, and secure it on a pair of jack stands, again referring to the Owner’s Manual for jack location joints. After securing the vehicle at a convenient height, remove the rear wheels. Step 2 Disconnect Stock Brake Line Loosen the hard line fitting from the stock brake line, using a 10mm flare wrench. Place a drip tray or several rags directly below the inboard brake line connection. If the area around the brake line connection to the chassis is dirty, clean it using brake cleaner or an appropriate cleaning agent.… Read More

1995 Mazda MX-6 BRAKE SYSTEM REMOVAL & INSTALLATION

Download 1. Raise and support front of vehicle. Remove front wheel assemblies. Remove lower lock pin/guide bolt. See Fig. 2 . Pivot caliper upward and support using rope. 2. Remove pads, shims, guide plates or pad guides and “V” springs (if equipped). Replace pad if lining thickness is less than specified. See MINIMUM PAD LINING SPECIFICATIONS (FRONT) table. 3. To install, reverse removal procedure. Use Disc Brake Expander (49-0221-600C) and an old pad to push piston fully inward to install disc pads. FRONT DISC BRAKE CALIPER Removal & Installation Raise and support front of vehicle. Remove front wheel assemblies and disconnect brake hose. Plug all openings. Remove front disc brake pads. See FRONT DISC BRAKE PADS . Remove remaining mounting bolt(s). Remove caliper from vehicle. To install, reverse removal procedure. Bleed air from system. FRONT BRAKE ROTOR Removal & Installation 1. Raise and support front of vehicle. Remove front wheel assemblies.… Read More

2003 Honda Accord LX BRAKES Disc and Drum

Download Remove wheels. Thoroughly clean outside of caliper to prevent dust and dirt from entering inside. Support caliper with a piece of wire to prevent damage to brake hose. Remove 2 caliper bolts and caliper from bracket. Remove pad shims and pads. Using vernier calipers, measure the thickness of each brake pad lining. Measurement does not include pad backing plate thickness. See DISC BRAKE SPECIFICATIONS . Remove pad retainers. Inspection Clean caliper thoroughly; remove any rust, and check for grooves and cracks. Check brake disc for damage and cracks. Measure brake pad thickness. See DISC BRAKE SPECIFICATIONS . If brake pad thickness is less than service limit, replace pads as a set. Installation 1. Install pad retainers. Apply Molykote M77 compound onto pad side of shim. Wipe excess grease off shim. Keep grease off discs and pads. Install brake pads and shims. Install inner pad with its wear indicator facing downward.… Read More

2001 Mercury Cougar Rear Brakes – Moaning/Groaning Noise

Download MERCURY: 1999-2001 COUGAR ISSUE Some vehicles equipped with rear disc brakes may exhibit a “moaning/groaning” noise on initial brake application (cold soak). This may be caused by the rear brake pads vibrating in the caliper. Braking performance is not affected by this condition. ACTION Install revised Rear Disc Brake Service kit. Refer to the following Service Procedure for details. SERVICE PROCEDURE ^BRAKES – REAR BRAKE NOISE- “MOANING/GROANING” FROM REAR BRAKES WHEN COLD ^NOISE – “MOANING/GROANING” FROM REAR BRAKES WHEN COLD 1. Lift and support vehicle. Refer to the appropriate Workshop Manual, Section 100-01. 2. Remove both rear tire assemblies. 3. Remove rear brake pads per instructions in the Workshop Manual, Section 206- 04. 4. Remove U-spring from the top of the caliper and replace with L-spring supplied in kit (Figure 1). 5. Remove adhesive backing protection from new pads with C-springs (Figure 2) and install new pads into caliper. Use Pads XS7Z-2200-M for vehicles without 6.… Read More

2004 Ford Expedition/Navigator Brake Pads REMOVAL AND INSTALLATION

Download NOTE: Verify if the anchor housing spring has 1. CAUTION: Install a new lining if worn 1 end with 2 tabs. If yes, the LH side anchor to or past the specified thickness above the housing spring must be installed with the metal backing plate or rivets. Install new 2-tabbed end in the upper brake caliper cavity. pads in complete axle sets. For the LH brake caliper, release the lower If necessary, using a suitable suction device, portion of the anchor housing spring. remove the brake fluid in the master cylinder •Apply force at the center of the anchor reservoir until it is half filled. housing spring and pull outward at the bottom of the anchor housing spring to 2. Remove the wheel and tire assembly. For remove it from the lower brake caliper additional information, refer to Section 204-04. cavity. 3. Inspect the brake pads for wear or contamination.… Read More

ALL INFINITI BRAKE NOISE/JUDDER/PEDAL FEEL DIAGNOSIS AND REPAIR

Download • Most brake issues fall into the following categories: a. Brake Noise: A squeak, squeal, clunk, or groan that occurs when the brakes are applied or released. b. Brake Judder: A vibration that can be felt in the vehicle, steering wheel, or brake pedal when the brakes are applied. c. Pedal Feel: The effort needed to operate the brakes is too high or too low. SERVICE PROCEDURE 1. Verify the condition by road testing the vehicle with the customer. 2. Determine the specific brake issue based on the description in the Service Information above. 3. Follow the appropriate repair procedure(s), listed on the following pages, for your specific issue. BRAKE NOISE • Brakes can make a range of noises when applied or released. Some noises are normal and no repair action should be taken. • Use the following descriptions to identify the specific type of brake noise and the appropriate repair: Squeak noise when the brakes are cold: • Usually occurs during the first few stops in the morning.… Read More

1997 Taurus/Sable Shock Absorber Strut Assembly

Download 1. CAUTION: Do not raise vehicle by rear suspension tension strut and bushing (5A952). Damage to strut may result. Raise hoist or jack only enough to contact body. Refer to Section 00-02 . 2. Remove package tray trim panel and loosen but do not remove three nuts retaining the upper rear shock absorber bracket (18192) to body. 3. Raise vehicle. Remove wheel and tire assembly. 4. Remove bolt retaining brake load sensor proportioning valve (2B547) to rear suspension arm and bushing (5500). 5. Remove clip attaching rear brake hose (2282) to shock strut bracket and carefully move rear brake hose out of the way. Disconnect electronic shock actuator, if equipped. 6. Remove stabilizer bar bracket (5486) from body. 7. Remove nut and washer attaching rear stabilizer bar (5A772) to rear stabilizer bar link (5664) and separate rear stabilizer bar from rear stabilizer bar link. 8. Remove nut, washer and rear suspension tie rod bushing (5K897) retaining rear suspension tension strut and bushing to rear wheel spindle (4A013).… Read More

2008 Peugeot 308 Parrot RKi8400 Installation Guide

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Compatibility Car models Peugeot 207: > 2006 Peugeot 308: > 2007 Peugeot 307: > 2006 Peugeot 407: > 2006.
Installation of the Parrot RKi We recommend you to install the Parrot RKi before installing the UNIKA. Make sure the installation is correctly performed by checking if the «Good bye» message is displayed when you turn off the ignition. ? Refer to the documentation of your Parrot RKi for more information. Selecting the protocol Use the DIP switches located on one side of the UNIKA to select the protocol (resistive or CAN Bus / KBus) on which the vehicle is based. Warning: Make sure the UNIKA is not powered before selecting the protocol. Installing the UNIKA with the Parrot RKi8400. Replace the MKi part on the UNIKA cable by the provided RKi part. Connect the UNIKA between the Parrot RKi8400 and the vehicle wiring. If your vehicle is based on a CAN Bus or KBus protocol, the mode (A, B, C or D) is automatically defined.… Read More