how to replace cv axle mercury mountaineer

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REAR AXLE NOISE REPAIR

Filed Under (Other Manuals) by admin on 24-11-2013

Download FORD: LINCOLN: 1997-2005 Expedition, F-150 1998-2005 Navigator 2002-2005 Explorer 2003-2005 Aviator MERCURY: 2002-2005 Mountaineer This article supersedes TSB 05-12-6 to update the NOTE Service Kit and Service Procedure information. WHEN SERVICING THE REAR AXLE ON ANY 2002-2004 F-150, EXPEDITION, NAVIGATOR, ISSUE EXPLORER OR MOUNTAINEER BUILT BEFORE Some vehicles may exhibit an axle whine or hum 3/30/2004, IF FLUID REPLACEMENT IS during acceleration, deceleration and/or cruise. REQUIRED, REPLACE THE ORIGINAL FUEL EFFICIENT HIGH PERFORMANCE (FEHP) SAE ACTION 75W-90 REAR AXLE LUBRICANT WITH SAE An axle repair kit has been developed which 75W-140 HIGH PERFORMANCE SYNTHETIC incorporates most parts required for a REAR AXLE LUBRICANT. WHEN THE FLUID comprehensive axle repair. The kit should be used TYPE IS CHANGED, REPLACE THE CURRENT instead of installing a complete axle assembly to “FEHP” METAL TAG WITH A NEW “75W-140″ TAG repair an axle whine/hum. Replace Ring and Pinion (F3TZ-4121-AA). IN ADDITION, REMOVE OR with Axle Kit and Components.… Read More

1991 Infiniti G20 AXLE SHAFTS FRONT

Filed Under (Infiniti) by admin on 21-02-2014

Download 1991 Infiniti G20 AXLE SHAFTS – FRONT’ ’1991-92 DRIVE AXLES FWD Axle Shafts. REMOVAL & INSTALLATION FWD AXLE SHAFT Removal (Axle Shaft) 1. Raise and support vehicle. Remove front wheel assembly. Remove wheel bearing lock nut. Remove brake caliper, and support aside. Remove brake rotor. 2. Disconnect tie rod end. Remove upper knuckle nut, and separate knuckle assembly from third link assembly. Push axle shaft through hub, and separate axle assembly from knuckle assembly. 3. Insert screwdriver blade between transaxle case and right axle inner CV joint. Pry out on joint until joint pops free. Use care not to damage axle boot or axle seal. 4. On M/T vehicles, remove left axle in same manner. On A/T vehicles, insert screwdriver through differential, and drive axle out of transaxle case using a hammer. See Fig. 2 . PROBLEM Possible Cause/Action GREASE LEAKING Ripped CV Boot Replace Boot CLICKING NOISE WHILE CORNERING Dry/Worn CV Joints Replace Outer CV Joints CLUNK ON ACCELERATION Dry/Worn CV Joints Replace Inner CV Joints Worn Transmission Gears/Bearings Inspect Transmission VIBRATION/SHUDDER ON ACCELERATION Dry/Worn CV Joints Replace CV Joints Alignment Out Check Alignment Incorrect Spring Height Check Spring Height SQUEALING OR HUMMING Dry/Worn CV Joints Lube/Replace CV Joints Faulty Wheel Bearing Replace Wheel Bearing NOTE: DO NOT allow brake caliper to hang from brake hose.… Read More

Direct Connect iPod Adapter Ford Explorer / Sport Trac / Mercury Mountaineer Installation Instructions

Filed Under (Ford) by admin on 14-12-2013

Download Contents 1 Congratulations / Contact info 2 Radio Connection 2 Radio Configuration 3 Parts List 3 Tools Required 4 Radio / Adapter Installation Guide 13 Satellite Receiver Connection 13 Satellite Configuration 14 Parts List 14 Tools Required 15 Satellite / Adapter Installation Guide Congratulations / Contact info You’ve purchased a Brandmotion iPod Adapter System designed, engineered, and built specifically for your Ford vehicle. We have made every effort to ensure that your Brandmotion iPod Adapter meets the highest quality standards in terms of fit, durability, finish and ease of installation. Radio Connection This section pertains to Ford Explorer / Sport Trac / Mercury Mountaineer vehicles that do not have a factory-installed satellite receiver. To install the iPod Adapter you will need to access the back of the OEM radio in your vehicle. Specific instructions for removing the trim in your vehicle are included in this guide. If you are not confident that you can safely remove your interior trim to perform the installation, contact your dealer or a competent mechanic for assistance.… Read More

2000 Ford F-150 Rear Drive Axle/Differential

Filed Under (Ford) by admin on 01-01-2014

Download 1. WARNING: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the RH kick panel area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations. Raise and support the vehicle. 2. Remove the wheel and tire assembly. 3. Remove the differential housing cover (4033). ? Drain the lubricant. For additional information, refer to Differential Housing Cover in this section. 4. Remove the brake calipers and discs. 5. Remove the differential pinion shaft (4211). 1. Remove and discard the differential pinion shaft lock bolt. 2. Remove the differential pinion shaft. 6. CAUTION: Do not damage the rubber O-rings in the axle shaft grooves. Remove the U-washers (4N237). 1.… Read More

2001 Mercury Cougar Rear Brakes – Moaning/Groaning Noise

Filed Under (Ford) by admin on 09-12-2013

Download MERCURY: 1999-2001 COUGAR ISSUE Some vehicles equipped with rear disc brakes may exhibit a “moaning/groaning” noise on initial brake application (cold soak). This may be caused by the rear brake pads vibrating in the caliper. Braking performance is not affected by this condition. ACTION Install revised Rear Disc Brake Service kit. Refer to the following Service Procedure for details. SERVICE PROCEDURE ^BRAKES – REAR BRAKE NOISE- “MOANING/GROANING” FROM REAR BRAKES WHEN COLD ^NOISE – “MOANING/GROANING” FROM REAR BRAKES WHEN COLD 1. Lift and support vehicle. Refer to the appropriate Workshop Manual, Section 100-01. 2. Remove both rear tire assemblies. 3. Remove rear brake pads per instructions in the Workshop Manual, Section 206- 04. 4. Remove U-spring from the top of the caliper and replace with L-spring supplied in kit (Figure 1). 5. Remove adhesive backing protection from new pads with C-springs (Figure 2) and install new pads into caliper. Use Pads XS7Z-2200-M for vehicles without 6.… Read More

4L60-E Automatic Transmission/Torque Converter Clutch (TCC) Shudder, Water in Transmission (Repair Transmission and Replace Transmission Filler Tube, Level Indicator and Seal)

Filed Under (Other Manuals) by admin on 01-01-2014

Download Models: 2004-2005 Buick Rainier 2003-2005 Chevrolet TrailBlazer Models 2003-2005 GMC Envoy Models 2003-2004 Oldsmobile Bravada 2005 Saab 9-7X with 4.2L In-Line 6 Cylinder Engine (VIN S — RPO LL8) #05-07-30-031: 4L60-E Automatic Transmission/Torque Converter Clutch (TCC) Shudder, Water in Transmission (Repair Transmission and Replace Transmission Filler Tube, Level Indicator and Seal) – (Nov 11, 2005) Condition Some customers may comment on a shudder condition at approximately 64-80 km/h (40-50 mph) when the TCC engages. Cause This condition may be caused by water in the automatic transmission fluid (ATF). Water may enter the transmission by dripping from the cowl area onto the handle of the transmission fluid level indicator. Indications of water in the ATF may include: • Visible rust on the transmission fluid level indicator. • Visible water in the oil pan. • A milky white substance inside the pan area. • Spacer plate gaskets that appear to be glued to the spacer plate, valve body or case.… Read More

1983-1990 FORD BRONCO II AUTOMATIC LOCK HUB DIAGNOSIS

Filed Under (Ford) by admin on 21-03-2014

Download FORD: 1983-1990 BRONCO II 1983-1995 RANGER 1991-1994 EXPLORER WHEEL END NOISE (BUZZING) IN 4X2, AFTER ISSUE UNLOCKING HUBS, SHORTLY AFTER 4X4 system diagnosis can be difficult at times due FOUR-WHEEL DRIVE USAGE: to system complexities. •Noise concerns in two-wheel drive shortly after ACTION shifting from four-wheel drive and unlocking hubs, can occur if one of the hublocks fails to For general system operation and diagnosis: Refer disengage. As the vehicle moves forward, the one to TSB Article No. 92-1-8. (1) hublock that has failed to disengage will rotate its axle shaft through the differential and attempt For specific automatic lock hub diagnosis and to rotate the other axle shaft in the opposite service: Refer to this article. direction. This is called differential motoring HUBLOCK DIAGNOSTICS torque. As this torque attempts to turn the other axle shaft through the differential gears, that WHEEL END CONTAMINATION: shaft’s hublock will attempt to engage which will •All compact vehicle hublocks have an O-ring seal result in a ratcheting or buzzing noise.… Read More

Service 4WD Light Illuminated, DTC C0374 Set (Inspect Wiring Harness to Transfer Case Speed Sensors, Replace Wiring Harness)

Filed Under (Other Manuals) by admin on 01-01-2014

Download Models: 2004-2007 Buick Rainier 2003-2006 Chevrolet Avalanche, Suburban, Tahoe 2003-2007 Chevrolet Silverado Classic, TrailBlazer, TrailBlazer EXT 2003-2006 GMC Yukon, Yukon XL 2003-2007 GMC Envoy, Envoy XL, Sierra Classic 2003-2004 Oldsmobile Bravada 2005-2007 Saab 9-7X with Four Wheel Drive or All-Wheel Drive and Active All-Wheel Drive (RPO NP4) or Active Two-Speed (RPO NP8) Transfer Case. Condition Some customers may comment on intermittent illumination of the Service 4WD light. Upon investigation, the technician may find DTC C0374 set. The customer may also comment on intermittent erratic operation of the 4WD or AWD system after driving through rain/snow or simply going through a car wash. Cause The speed sensor signal may have become corrupted. Possible openings in the speed sensor wire insulation (twisted pairs) can allow water intrusion. Also, wire connections contaminated by water may result in short circuits and erroneous speed sensor readings. This most often occurs on the rear speed sensor circuit.… Read More

1997 Ford Ranger Scheduled Maintenance Guide

Filed Under (Ford) by admin on 01-01-2014

Download Change engine oil and replace oil filter (Up to 5 quarts of oil. Perform at specified mileage interval or every 6 months, whichever occurs first) – Perform multi-point inspection -  Rotate and inspect tires; check wheel end play and turning noise – Inspect brake pads/shoes/rotors/drums, brake lines and hoses, and parking brake system – Inspect engine cooling system and hoses -  Lubricate all hinges and latches, door locks and door weatherstrips – Inspect front wheel bearings; replace grease and adjust bearings – Inspect battery and clean terminals -Inspect complete exhaust system and heat shields – Replace engine air filter – Replace fuel filter – Inspect and lubricate all non-sealed steering linkage,ball joints,suspension joints,half and drive-shafts and u-joints – Change automatic transmission fluid – Change green engine coolant – Inspect accessory drive belts, fuel lines, evaporative hoses and tubes -  Replace PCV valve; Ford-paid except CA – Replace rear axle lubricant – Replace spark plugs – Replace PCV valve -… Read More

2006 Ford Explorer Scheduled Maintenance Guide

Filed Under (Ford) by admin on 01-01-2014

DownloadNormal Condition Engine Displacement Transmission Fuel Cylinders Drivetrain 4.0 L Automatic Flexible 6 RWD ded Maintenance Mileage: Every 5,000 15 30 45 60 75 90 100 105 120 135 150 Value Package Price: See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer Change engine oil and replace oil filter (Up to 5 quarts of oil. Perform at specified mileage interval or every 6 months, whichever occurs first) – See dealer Perform multi-point inspection – See dealer Rotate and inspect tires; check wheel end play and turning noise – See dealer Inspect automatic transmission fluid level (if equipped with underhood dipstick) – See dealer Inspect brake pads/shoes/rotors/drums, brake lines and hoses, and parking brake system – See dealer Inspect engine cooling system and hoses – See dealer Inspect and lubricate all non-sealed steering linkage,ball joints,suspension joints,half and drive-shafts and u-joints – See dealer Inspect complete exhaust system and heat shields – See dealer Replace engine air filter – See dealer Replace fuel filter – See dealer Inspect 4×2 front wheel bearings; replace grease and grease seals, and adjust bearings – See dealer Change Premium Gold engine coolant – See dealer Inspect accessory drive belt(s) – See dealer Replace PCV valve – See dealer Replace spark plugs – See dealer Replace accessory drive belts (if not replaced within last 100,000 miles) – See dealer Replace rear axle lubricant – See dealer Change automatic transmission/transaxle fluid and filter – See dealer Notes: Prices are shown for illustrative purposes only and may vary based on required fluid quantities and other conditions.… Read More

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