2002 Chrysler 300M Special GEAR SHIFT CABLE – FLOOR / REMOVAL

Download 2002 Chrysler 300M Special V6-3.5L VIN G Vehicle Level Transmission and Drivetrain Automatic Transmission/Transaxle Shift Linkage Shift Cable Service and Repair Floor Shift. 42LE – Automatic Transmission GEAR SHIFT CABLE – FLOOR / REMOVAL 1. Using suitable size allen wrench, remove the shift handle retaining screw (Fig. 251). 2. Remove shift handle from shifter assy. 3. Remove console bezel from vehicle. 4. Loosen nut on shift cable adjust lever (Fig. 252) 5. Remove retaining clip from shift cable conduit bracket (Fig. 253). 6. Disconnect shifter cable from cable attach stud (pin) (Fig. 253). 7. Remove cable from center console routing. Leave flat on floor for ease of removal. 8. Raise hood. Remove gearshift cable from throttle/gearshift cable bracket (Fig. 254) 9. Unseat cable grommet at firewall and remove cable from interior of vehicle (Fig. 255). 10. Raise vehicle on hoist and disconnect fill tube bracket from transaxle. Rotate fill tube to gain access to shift cable clamp.… Read More

1982-2003 Ford Mustangs Double Hook Clutch Quadrant and Clutch Adjustment Kit INSTALLATION INSTRUCTIONS

Download DOUBLE HOOK QUADRANT INSTALLATION INSTRUCTIONS: STEP 1: At the bellhousing, remove the plastic splash shield. Use a pry-bar to slacken the clutch cable and disconnect it from the clutch fork. STEP 2: Under the dash, pull the end of the cable loose from the quadrant STEP 3: Under the dash there are two plastic parts that make up the factory clutch quadrant mechanism. They are held in place by clips on the end of the shafts. Remove the clips from the end of the shafts. STEP 4: Press the clutch pedal fully to the floor (you may have to pull the carpet aside) and pry the plastic quadrant and springs off. STEP 5: Press the clutch pedal to the floor again. Align the new aluminum quadrant with the shafts and slide the aluminum quadrant on. Center the quadrant in line with the hole where the cable comes through the firewall.… Read More

Various Concerns with Shifter and/or Ignition Key

Download Models: 2005-2007 Chevrolet Cobalt 2005-2006 Pontiac Pursuit (Canada Only) 2007 Pontiac G5 with Automatic Transmission 4T45-E (RPO MN5) Condition Some customers may comment on any of the following concerns: Cause 1 The shifter button may be sticking in the handle. Cause 2 The pin that activates the micro-switch may have moved out of position (refer to illustration above). This causes the micro-switch to fail to engage when the vehicle is placed in Park. If this condition is present, the customer will not be able to remove the key from the ignition. The illustration above shows the switch in a correct position. Cause 3 Metal flashing left in the cylinder may cause a high effort to rotate the key. Cause 4 The slider may be binding in the guides. This may cause the shifter to become difficult to operate. Correction 1 Verify that the shifter button is inoperative by evaluating if the park pawl pin on the shifter
assembly moves when activating the button.… Read More

2000 Chevy Truck S10/T10 Instrument Panel (I/P) – Carrier Replacement

Download 2000 Chevy Truck S10/T10 P/U 2WD V6-4.3L VIN W Vehicle Level Body and Frame Interior Moulding / Trim Dashboard / Instrument Panel Service and Repair Instrument Panel (I/P) – Carrier Replacement. REMOVAL PROCEDURE 1. On vehicles equipped with a manual transmission, remove the shift lever. 2. On vehicles equipped with an automatic transmission, perform the following steps: CAUTION: Refer to Battery Disconnect Caution in Service Precautions. 3. Disconnect the battery negative cable. CAUTION: Refer to SIR Handling Caution in Service Precautions. 4. Disable the passenger side SIR system. 5. Remove the left sound insulator. 6. Remove the right instrument panel sound insulator. 7. If the vehicle is equipped with a multiple CD changer located in the center console, remove the center console. 8. Remove the center sound insulator. 9. Remove the lower left instrument panel mounting bolt. 10. Remove and retain the instrument panel storage compartment. 11. Remove the lower right instrument panel mounting bolt.… Read More

1994 Chevy Truck C 1500 Ignition – Timing Connector Location Change

Download 1994 Chevy Truck C 1500 Truck 2WD V6-262 4.3L VIN Z Vehicle Level Maintenance Tune-up and Engine Performance Checks Ignition Timing Technical Service Bulletins Ignition – Timing Connector Location Change. INFORMATION SUBJECT: TIMING CONNECTOR LOCATION CHANGE MODELS: 1994 CHEVROLET AND GMC C/K TRUCKS WITH GASOLINE ENGINES The timing connector, which can be disconnected to return engine timing to base for adjustment purposes, has been moved from the engine compartment to inside the cab. This new location is not currently reflected in the Service or Owner’s Manual. The new location is under the dash directly below the glove compartment. The tan/black wire is routed for a short distance outside of a large wiring harness. This large harness is routed between the heater blower motor and evaporator case. The timing connector is taped to the wire bundle (Figure 1).… Read More

2000 Chevy Truck S10/T10 Transfer Case Replacement

Download 2000 Chevy Truck S10/T10 Blazer 4WD V6-4.3L VIN W Vehicle Level Transmission and Drivetrain Transfer Case Service and Repair NVG 233/243-NP1 Transfer Case Replacement. Removal Procedure 1. Raise the vehicle. Refer to Vehicle Lifting. 2. Remove the front propeller shaft. Refer to Propeller Shaft Replacement- Front. 3. Remove the rear propeller shaft. Refer to Propeller Shaft Replacement-Rear. 4. Remove the vent hose from the transfer case. 5. Disconnect the vehicle speed sensor electrical connectors. 6. Remove the electrical connectors from the transfer case motor/encoder. 7. Remove any wiring harness from the transfer case. 8. Support the transfer case with a transmission jack. 9. If equipped with a manual transmission, remove the bolt securing the left side support brace to the transmission. 10. If equipped with a manual transmission, remove the bolt and stud securing the left side support brace to the transfer case. 11. If equipped with a manual transmission, remove the two bolts securing the right side support brace to the transmission and transfer case.… Read More

2000-2007 Ford Taurus ERRATIC FLUID LEVEL READING ON TRANSAXLE DIPSTICK

Download Ford : 2000-2007 Taurus 2000-2003 Windstar 2004-2007 Freestar MERCURY: 2000-2005 Sable 2004-2007 Monterey. ISSUE: Some 2000-2007 Taurus, 2000-2005 Sable, 2000-2003 Windstar, and 2004-2007 Freestar/Monterey vehicles, equipped with a 4F50N, AX4N, or AX4S transaxle, may exhibit an erratic fluid level reading on the transaxle dipstick and possible leaks around the filler tube and grommet. The condition may be due to a restricted transaxle vent. ACTION: Repair the transaxle vent restriction by replacing the transaxle vent with a 90° vent stem, small hose clamp, two (2) tie raps, and 24″ (61 cm) of 5/16″ (8 mm) vacuum hose. The 5/16″ (8 mm) vacuum hose will be routed from the 90° vent on the transaxle back to the cowl area, next to the brake master cylinder and tie rapped in place with the end of the hose facing down. Refer to the following Service Procedures. SERVICE PROCEDURE 1. Disconnect the mass air flow (MAF) sensor electrical connector.… Read More

1997 Chevy Truck C Tahoe Interior Lighting Module Locations

Download 1997 Chevy Truck C Tahoe 2WD V8-5.7L VIN R View: Under Center Of Instrument Panel Zoom Sized for Print Interior Lamp Control Module, Remote Control Door Lock Receiver Manufacturer supplied 2 different possible locations. Look for 5 wire connector with wire colors: gray, white, orange, pink & black. #PIT3819: Location of Interior Lamp Control Module – keywords control dim dome electrical entry ground illumination inoperative keyless lens light remort resistor RKE short – (Dec 23, 2005) Subject: Location of Interior Lamp Control Module. Models: 1995-2000 Chevrolet C/K Trucks, Suburban and Tahoe 1995-2000 GMC Yukon and C/K Trucks Classic Body Style Only The following diagnosis might be helpful if the vehicle exhibits the symptom(s) described in this P1. Condition/Concern When diagnosing a dome lamp concern on one of the vehicles listed above, you may be unable to locate the Interior Lamp Control Module that is called out in the Service Manual.… Read More

2002 Dodge Truck RAM 2500 Truck AUTOMATIC TRANSMISSION DIAGNOSIS AND TESTING – ROAD TESTING

Download 2002 Dodge Truck RAM 2500 Truck 4WD L6-5.9L DSL Turbo VIN 6 Vehicle Level Transmission and Drivetrain Automatic Transmission/Transaxle Testing and Inspection Symptom Related Diagnostic Procedures. 46RE AUTOMATIC TRANSMISSION DIAGNOSIS AND TESTING – ROAD TESTING Before road testing, be sure the fluid level and control cable adjustments have been checked and adjusted if necessary. Verify that diagnostic trouble codes have been resolved.Observe engine performance during the road test. A poorly tuned engine will not allow accurate analysis of transmission operation. Operate the transmission in all gear ranges. Check for shift variations and engine flare, which indicates slippage. Note if shifts are harsh, spongy, delayed, early, or if part throttle downshifts are sensitive. Slippage indicated by engine flare, usually means clutch , band or overrunning clutch problems. If the condition is advanced, an overhaul will be necessary to restore normal operation. A slipping clutch or band can often be determined by comparing which internal units are applied in the various gear ranges.… Read More

Ford C-4 Bracket and Lever Installation Instructions

Download STEP 1. Raise and safely support the vehicle at least 1-2 feet off the ground. Remove the nut and lock- washer holding the downshift linkage onto the downshift lever shaft. The downshift lever is the outer lever on C-4 transmissions. Pull the lever off the shaft and allow the linkage to hang free. Remove and discard stock shift linkage rods. Late C-4 transmissions have a Neutral safety/Backup light switch on the transmission shift lever. If your transmission is so equipped, remove the two bolts holding the switch in place and slide it off the shift shaft. Disconnect the switch at the factory plug and discard it. STEP 2. Install the B&M selector lever, See figure 1 . Note: The B&M lever must point downward for proper operation. If the stock shift lever on your transmission points down, you will have to remove the lower part of the stock arm by cutting it off to clear the B&M lever, (See figure 1 ) .… Read More