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1984-1995 Honda Civic/CRX Positive Crankcase Ventilation (PCV) System

Filed Under (Honda) by admin on 31-12-2013

Download SERVICE Positive Crankcase Ventilation (PCV) Valve For PCV valve removal, refer to Routine Maintenance of this information. 1. Locate the PCV valve. With the engine running at idle, use pliers to pinch the PCV hose between the valve and the intake manifold. It should be possible to hear the spring loaded valve click shut. 2. If no click is heard, remove the valve from the engine but leave it connected to the intake manifold. A hissing sound should be heard and vacuum should be felt at the valve inlet. 3. If no vacuum is felt, remove the valve from the intake manifold hose. The engine should stall or almost stall. This will indicate a stuck valve or clogged hose. Check the breather hose for clogging or leaks and replace any defective parts. Exhaust Gas Recirculation (EGR) System FUEL INJECTED ENGINES General Information See Figure 3 The Exhaust Gas Recirculation (EGR) system is used to control emissions measured at the tailpipe.… Read More

Honda Civic Racing Intake Manifold Installation Instruction

Filed Under (Honda) by admin on 01-01-2014

Download Additional Parts List and Installation Notes for CRX Installation Parts Required • 95-95 Civic throttle body and gasket. • 92-95 Civic fuel rail (use 88-91 civic injectors). • 92-95 Civic throttle cable and bracket. • 88-91 CRX intake gasket. • 3 1/2 Feet of vacuum line. • 2 Feet of 3/8″ water hose for “IAC” (lines need to be lengthen). • 1 Vacuum line “T” (to re-connect purge control valve). Notes • There is no need to reinstall the fast idle valve; located on the drivers side of the rear of stock manifold ( there is no check engine light). • Due to engine mounting tolerances, the firewall may need to be clearanced. • The stock intake pipe will not fit. An aftermarket intake pipe will need to be purchased. • Modify stock map sensor / purge control valve bracket for clearance of TPS. • Use 88-91 CRX injectors and fuel regulator.… Read More

Honda Civic D-series Racing Intake Manifold Manual Installation Instructions

Filed Under (Honda) by admin on 01-01-2014

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Part # 307-05-0260 Racing Intake Manifold For Models and Years • 1992-1995 Honda Civic DX/EX (D15B7/D16Z6) • 1996-2000 Honda Civic EX (D16Y8) • 88-91 Honda CRX Si / DX* (*These models will require additional parts)
Additional Parts List and Installation Notes for CRX Installation Parts Required • 95-95 Civic throttle body and gasket. • 92-95 Civic fuel rail (use 88-91 civic injectors). • 92-95 Civic throttle cable and bracket. • 88-91 CRX intake gasket. • 3 1/2 Feet of vacuum line. • 2 Feet of 3/8″ water hose for “IAC” (lines need to be lengthen). • 1 Vacuum line “T” (to re-connect purge control valve).
Removal 1. Allow car to cool to ambient temperature. DO NOT attempt to work on warm or hot vehicle. 2. Drain coolant. 3. Relieve fuel pressure by loosening banjo bolt on top of fuel filter. Disconnect the fuel line at fuel rail. It is recommended that the washers be replaced.… Read More

2007 Honda Accord CR-V and Civic Remote Engine Starter FAQ

Filed Under (Honda) by admin on 02-01-2014

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Model Information Release date for Accord Remote Starter System: September 20, 2007 Release date for CR-V and Civic Remote Starter System: End of September 2007 Technical Questions Q: What does the Honda Remote Engine Starter System do? A: The Honda Remote Engine Starter is a two-way remote system that starts and stops your vehicle’s engine anywhere within a 200-foot range. It’s designed to warm up your vehicle in the winter and cool it down in the summer. Q: How much is the Honda Remote Engine Starter? A: Approximately $499.00 without installation for all applicable Honda models. Check with your Honda dealer for the installation cost. Q: Can I install it myself? A: AHM does not recommend that customers install the Honda Remote Engine Starter due to the complexity of its electrical components. Authorized Honda Technicians are professionally trained to safely install the Remote Engine Starter. Q: Can I have my neighborhood audio shop install the Honda Remote Engine Starter?… Read More

1997-2001 Acura Integra Type-R Racing Intake Manifold

Filed Under (Acura) by admin on 03-01-2014

Download Part # 307-05-0290 Racing Intake Manifold for • 1999-2000 Honda Civic Si • 1997-2001 Acura Integra Type-R • 1992-1993 Acura Integra GSR • 1994-1997 Honda Del Sol DOHC VTEC. Removal 1. Relieve fuel pressure by loosening banjo bolt on top of fuel fi lter. Disconnect the fuel line at fuel rail. It is recommended that the washers be replaced. Next, disconnect the fuel injector harness holder and unbolt. Disconnect hoses from fuel pressure regulator (FPR). 2. Disconnect intake tubing/pipe from throttle body. Next, disconnect all hoses leading to intake manifold and throttle body, including throttle cable bracket on manifold. On throttle body, disconnect throttle positions sensor (TPS) and map sensor. 3. Unbolt manifold bracket from engine block and intake manifold. This bracket will not be used in assembly and installation. Remove intake manifold, throttle body, and fuel rail as one unit. Inspect intake manifold gasket. Replace as needed. Make sure to note all disconnect hoses and sensors.… Read More

Honda CB 550 SOHC 8v Performance and Racing Camshafts

Filed Under (Honda) by admin on 12-02-2014

Download Upon installation of your WEB-CAM camshaft, check the following. These operations are very important to engine life, please follow instructions! If your cam is described as a bolt-in in the WEB-CAM catalog, you may skip 1-5 below. Check piston to valve clearance. Provide the necessary clearance by removing material from the piston Minimum .050″ intake, .080″ exhaust. 1. Check valve to valve clearance. It may be necessary to remove material from the valves or sink valve seat height in head. 2. Check the valve spring retainer to valve guide clearance at maximum lift. Remove material from the top,of valve guides to provide a minimum of .030″ clearance. 3. Check for valve spring coil bind at maximum valve lift. Clearance at every coil should be at least .015″ 4. Be certain that cam and/or rocker arms rotate freely in head or block. Remove material from head,block, or rocker arms where necessary.… Read More

Honda CB 750 SOHC 8v Timing C Performance and Racing Camshafts

Filed Under (Honda) by admin on 17-12-2013

Download Honda CB 750 SOHC 8v Part #: 55-410 ; 55-411 ; 55-412 Grind: 63a Intake Exhaust Valve Lash (Inch): .004 .005 Valve Lift (Inch): 0.370 0.370 Valve Lift (mm): 9.4 9.4 Advertised Duration: 282° 282° Installation Information Upon installation of your WEB-CAM camshaft, check the following. These operations are very important to engine life, please follow instructions! If your cam is described as a bolt-in in the WEB-CAM catalog, you may skip 1-5 below. Check piston to valve clearance. Provide the necessary clearance by removing material from the piston Minimum .050″ intake, .080″ exhaust. 1. Check valve to valve clearance. It may be necessary to remove material from the valves or sink valve seat height in head. 2. Check the valve spring retainer to valve guide clearance at maximum lift. Remove material from the top,of valve guides to provide a minimum of .030″ clearance. 3. Check for valve spring coil bind at maximum valve lift.… Read More

1995-1996 Honda Civic V 1.4L L4 Part 57-0527 Installation Manual

Filed Under (Honda) by admin on 27-01-2014

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Honda Civic V 1.4L L4 1995-1996, Honda Civic V 1.4L L4 D14A4 Eng 1997-2001, Honda Civic V 1.6L L4 105BHP 1995-2001 (15.09.10)
1. Unclip and remove air box lid from the vehicle. (Fig. 1) 2. Unbolt & remove the resonator box from the vehicle. (Fig. 2) 3. Disconnect the cam cover breather from the air box base. (Fig. 3) 4. Remove the air temp sensor from the side of the air box. (Fig. 4) 5. Loosen the clip on the throttle neck, unbolt and remove the air box base. (Fig. 5) 6. Remove the 2 short breather hoses from the cam cover outlet and the metal breather hose. (Fig. 6&7) 7. Fit the stepped rubber adaptor onto the throttle housing and firmly tighten using the #44 hose clamp supplied. (Fig. 8) (Note: – This adaptor should be a tight fit) 8. Fit the plastic intake tube into the stepped rubber adaptor & firmly tighten using the #60 hose clamp supplied.… Read More

2002-2004 Honda Civic Si Race Supercharger Manual Installation Instructions

Filed Under (Honda) by admin on 31-12-2013

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TOOLS NEEDED: Most of these tools are available at your local hardware or auto parts store. 10,12,13,14&17mm sockets and wrenches Phillipsand straight blade screw drivers 12mm and 13mm universal “wooble” socket with a 1/4″ drive A good soldering devise and solder.
REMOVAL OF STOCK PARTS: 1. Remove your ECU & Immobilizer: Remove the lower dash trim panel from below the glove box. Remove the ECU assembly. Remove the plastic trim panel from around the steering column and remove the immobilizer assembly from the ignition switch area. Package the ECU, Immobilizer, Main Ignition Key, and completed JR warranty card in the enclosed shipping box with the Hondata label. Ship complete box to Hondata. We suggest using UPS or Fed Ex overnight delivery. 2 . Remove the “IVTEC” plastic cover. Unplug the Air Temperature (T/A) sensor harness from the T/A sensor on the intake rubber hose. The wire colors are green with a yellow stripe and red with a yellow stripe.… Read More

1996-2000 Honda Civic Rear Main Oil Seal Leaks

Filed Under (Honda) by admin on 09-12-2013

Download 1996-00 Civic – ALL 2001 Civic – See VEHICLES AFFECTED Civic Rear Main Oil Seal Leaks (Supersedes 01-040, 1996 – 2001 Civic Rear Main Seal Leak , dated June 12, 2001) SYMPTOM The engine leaks oil between the block and the transmission. PROBABLE CAUSE The rear main oil seal (crankshaft oil seal) is contaminated. REPAIR PROCEDURE 1. Remove the transmission. Refer to section 13 or 14 of the appropriate service manual. 2. Remove and discard the rear main oil seal (crankshaft oil seal). 3. Install the new oil seal. Refer to page 7 – 29 of the ’96-00 service manual or page 7-27 of the ’01 service manual. 4. Reinstall the transmission. 5. Reinstall the drain plug with a new sealing washer. 6. Refill the transmission with the appropriate fluid. 7. 2001 models only. Do the idle learn procedure: Make sure all electrical items (A/C, audio unit, defogger, lights, etc.) are turned off, then start the engine.… Read More

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