1994 Toyota Camry DX TIMING BELT REMOVAL and INSTALLATION

Download 1. Disconnect negative battery cable. Raise and support vehicle. Remove lower engine cover. On Celica and Camry, remove right front wheel. On all models, lower vehicle. 2. On MR2, remove right hood side panel and cruise control actuator. Remove right rear wheel. On Celica and Camry, remove alternator from engine and secure out of way. On Camry, remove coolant reservoir tank if it interferes with timing belt removal. Remove engine control (torque) rod from front of engine. 3. On all models, remove accessory drive belts. Using floor jack, slightly raise engine to remove weight from right (timing belt side) engine mount at timing belt cover. 4. Remove right (timing belt side) engine mount and bracket from front of engine. Remove spark plugs. Remove No. 2 timing belt cover and gaskets. See Fig. 1 . 5. Rotate crankshaft clockwise so cylinder No. 1 is at TDC on compression stroke. Cylinder No.… Read More

2001 Honda Prelude Timing Belt Removal and Installation

Download 2001 Honda Prelude L4-2157cc 2.2L DOHC (VTEC) MFI Vehicle Level Engine, Cooling and Exhaust Engine Timing Belt Service and Repair Removal and Installation. REMOVAL NOTE: * Turn the crankshaft pulley so the No. 1 piston is at Top Dead Center (TDC) before removing the belt. * Inspect the water pump after removing the timing belt. * Replace the timing belt and timing balancer belt at 105,000 miles (168,000 km) according to the maintenance schedule (normal conditions/severe conditions). If the vehicle is regularly driven in one or more of the following conditions, replace the timing belt and timing balancer belt at 60,000 miles (U.S.A.) 100,000 km (Canada). * In very high temperatures (over 110°F, 43°C). * In very low temperatures (under -20°F, -29°C). 1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the radio’s preset buttons. 2. Disconnect the battery negative terminal first, then the positive terminal.… Read More

A/C Compressor Belt Adjustment

Download 1. Apply a force of 98 N (10 kgf, 22 Ibf), and measure the deflection between the A/C compressor and the crankshaft pulley. A/C Compressor Belt Used Belt: B16A2 engine 6.0 – 9.5 mm (0.24 – 0.37 in) 7.5 – 9.5 mm (0.30 – 0.37 in) 4.5 – 6.5 mm (0.18 – 0.26 in) 5.0 – 6.5 mm (0.20 – 0.26 in) Except B16A2 engine New Belt: B16A2 engine Except B16A2 engine Note these items when adjusting belt tension: If there are cracks or any damage evident on the belt, replace it with a new one. ” Used belt ” means a belt which has been used for five minutes or more. ” New belt ” means a belt which has been used for less than five minutes. 2. Loosen, the center nut of the idler pulley (SANDEN), or the pivot bolt of the idler pulley bracket and the lock nut of the adjusting bolt (DENSO).… Read More

2003-2007 Toyota Corolla/Matrix ACCESSORY DRIVE BELT/BELT TENSIONER ASSEMBLY NOISE

Download 1. Verify that the noise is coming from the accessory drive belt/belt tensioner assembly. 2. Inspect the accessory drive belt and belt tensioner assembly. If there is any roughness to either of the belt tensioner assembly bearings or any sign of damage, scoring, or glazing on the accessory drive belt, replace BOTH the belt tensioner assembly and the accessory drive belt. 3. Remove the drive belt. 1ZZ-FE: A. Remove the engine under cover RH. B. Remove the drive belt. a. Turn the drive belt tensioner clockwise to relieve tension on the belt, and then remove the belt. b. Carefully return the tensioner to the unloaded position. NOTE: When retracting the tensioner, turn it clockwise SLOWLY in 3 seconds or more. Do NOT apply force rapidly. After the tensioner is retracted all the way, do NOT apply more force than is necessary. 2ZZ-GE: A. Remove the engine under cover RH. B.… Read More

1999-2000 Ford Windstar The battery light is on, but the alternator is charging Has a code P1246

Download Direct-Hit 2000 Ford Windstar 3.8L Test Details Hotline Archive # 124501 Confirmed Fix Vehicle Application: 1999 Ford Windstar 3.8L, Vin 4 2003 Ford Windstar 3.8L 2000 Ford Windstar 3.8L, Vin 4 Customer Concern: The battery light is on, but the alternator is charging. Has a code P1246. Tests/Procedures: 1. Disconnect the alternator and the Powertrain Control Module (PCM). Check the Violet (VT) (GENerator MONitor or GENMON) wire from the alternator to pin 20 of the PCM connector and the Red/Pink (RD/PK) (GENerator COMmand or GENCOM) wire from the alternator to pin 45 of the PCM for high resistance, an open, or a short to ground. Repair the wiring as needed. 2. If the wiring checks OK, reconnect the PCM and alternator. Start the engine and monitor the VT wire for a roughly 0-10v square wave signal. The signal will be around 40-50% normally with no loads on the system and minimal charging system output.… Read More

2002 Land Rover Freelander Camshaft Timing Belt Service Repair

Download Remove 1. Disconnect battery earth lead. 2. Remove ancillary drive belt . 3. Remove RH front road wheel. 4. Remove 3 bolts securing RH splash shield to body and remove shield. 5. Remove 3 bolts securing camshaft timing belt LH rear cover and remove cover. 6. Rotate crankshaft in a clockwise direction and align the engine “SAFE” position, notch on crankshaft pulley aligned to the “ARROW” on front mounting plate and the timing marks aligned on the rear camshaft gears as illustrated. Align Front Timing Belt. 7. Remove bolt securing PAS pipe to engine front mounting plate. 8. Remove 3 Torx screws securing PAS pump pulley and remove pulley. 9. Remove 3 bolts securing PAS pump to front mounting plate and tie pump aside. 10. Release alternator battery lead terminal cover, loosen terminal nut and disconnect lead from terminal. 11. Disconnect multiplug from alternator. 12. Remove lower bolt and upper nut and bolt securing alternator to front mounting plate.… Read More

2000 Cadillac Catera TIMING BELT REPLACEMENT

Download 2000 Cadillac Catera V6-3.0L VIN R Timing Belt: Service and Repair Timing Belt Replacement. Removal Procedure ^ Tools Required -J 42069 Timing Belt Alignment Kit -J 42098 Crank Hub Torx Socket Notice: Failure to follow the described timing belt inspection and maintenance may result in a broken timing belt and cause severe engine damage. 1.Inspect the cold start counter (also called a heavy duty register) with a scan tool. If there are any cold starts (below -28° C or -20° F) visually inspect the timing belt for cracks. It cracks are noted, do not reuse the belt. Replace the belt and clear the cold start counter. If the belt is okay, and is reused, do not clear the cold start counter. 2.Remove the intake air resonator. Refer to Intake Air Resonator Replacement in Powertrain Management. 3.Remove the intake plenum. Refer to Intake Plenum Replacement. 4.Remove the timing belt cover. Refer to Timing Belt Cover Replacement.… Read More

1997-2002 Audi A4 Part# 04140070 Installation Instructions

Download underdrive stock belt layout (Ultra S) Part# 0214107. Accessory pulleys (Ultra A): alternator Part# 0114307 & power steering Part# 0114407. Check that the part numbers match the part number engraved on the back of the pulleys. If the part numbers or quantity of parts do not match, do not install the pulleys and call the dealer you purchased the parts from or call our tech line direct. Installation Instructions 1997-02 Audi A4, A6 & S4 2.7T / 2.8L, 1998-02 VW Passat 2.8L w/Bosch Alternator • Notice : These instructions are not a replacement for the factory manual; factory specified tools maybe required for removal of the original parts. • Raise the hood to gain access to the engine compartment. • Perform the service position (extension of the nose). This procedure is outlined in detail within the factory manual. • Raise the front end of vehicle and secure with a jack/ safety stands.… Read More

2002 HONDA ACCORD – Timing Belt and Balancer Belt Installation

Download Special Tools Required ?Holder Handle 07JAB-001020A ?Holder Attachment, 50 mm, Offset 07MAB-PY3010A ?Socket, 19 mm 07JAA-001020A or a commercially available 19 mm socket NOTE: ?If you are installing the timing belt and the balancer belt, go to step 1. ?If you are installing only the balancer belt, go to step 7. 1. Remove and clean the balancer belt drive pulley. 2. Clean the timing belt pulleys, and the upper and lower timing cover. 3. Set the crankshaft to TDC. Align the dimple (A) on the tooth of the timing belt drive pulley with the pointer (B) on the oil pump. 4. Clean the camshaft pulley and set it to TDC. 5. Install the timing belt in a counterclockwise sequence, starting with the drive pulley. -1 The ”UP” mark (A) on the camshaft pulley should be at the top. -2 Align the TDC grooves (B) on the pulley with the top edge of the head.… Read More

1990 Ford Ranger Timing Belt Installation Instructions

Download FORD’ ’2.0L & 2.3L 4-Cylinder – Gasoline – 1974-94 Except Probe REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Rotate engine clockwise and position cylinder No. 1 on TDC of compression stroke. Ensure “O” mark on crankshaft pulley aligns with “O” mark on outer timing belt cover. 2. Looking through plug hole of outer timing belt cover, ensure camshaft sprocket timing mark aligns with cover pointer. See Fig. 1 . 3. Remove fan guard, cooling shroud, cooling fan and fan shroud. Remove drive belt, water pump pulley and automatic belt tensioner. Discharge A/C system (if equipped) using approved refrigerant recovery equipment. Remove A/C compressor mounting bracket with power steering pump attached, and position aside. Drain cooling system. Remove upper radiator hose. Remove thermostat housing and gasket. 4. Remove retaining bolt and crankshaft pulley. Remove hub assembly retaining bolt from crankshaft. Remove outer timing belt cover. Ensure camshaft sprocket timing mark aligns with cover pointer.… Read More