1999-2003 FORD SUPER DUTY F SERIES HIGH PRESSURE OIL PUMP LEAK

Download FORD: 1998-2003 E SERIES 1999-2003 SUPER DUTY F SERIES 2000-2003 EXCURSION, F-650, F-750 This article supersedes TSB 03-21-50 to update the WARNING service procedure and illustration. DO NOT REMOVE OR ATTEMPT TO REPAIR A LEAK AT THE PLUG PICTURED IN LOWER LEFT ISSUE CORNER OF FIGURE 1, OR DAMAGE TO THE Some 1998-2003 E-Series, 1999-2003 Super Duty, PUMP WILL RESULT. 2000-2003 Excursion, and 2000-2003 F650/750 1998-2003 E-SERIES HIGH PRESSURE OIL vehicles equipped with a 7.3L Diesel engine may PUMP ACCESS PROCEDURE (DISASSEMBLY) exhibit an oil leak at the high pressure oil pump outlet fittings and/or end plug (see Figure 1). The 1. Remove the Intake Air Resonator. For leak may appear to be a rear main crankshaft seal, additional information, refer to Section 303-12 in oil pan gasket, or other engine oil leak due to the the appropriate Workshop Manual. drain hole machined in the crankcase valley which allows any oil in the valley to run down the back of 2.… Read More

2003 Chrysler Truck Vehicle Level Engine, Cooling and Exhaust Engine Oil Pump Service and Repair

Download 1. Disconnect negative cable from battery. 2. Remove timing belt . 3. Remove timing belt rear cover. 4. Remove oil pan . Zoom Sized for Print 5. Remove crankshaft sprocket using Special Tools 6793 and C-4685-C2 (Fig. 104). 6. Remove crankshaft key (Fig. 105). 7. Remove oil pick-up tube. 8. Remove oil pump (Fig. 106) and front crankshaft seal . DISASSEMBLY 1. To remove the relief valve, proceed as follows: a. Remove the threaded plug and gasket from the oil pump (Fig. 107). b. Remove spring and relief valve (Fig. 107). 2. Remove oil pump cover fasteners, and lift off cover (Fig. 108). 3. Remove pump rotors (Fig. 108). 4. Wash all parts in a suitable solvent and inspect carefully for damage or wear. CLEANING Clean all parts thoroughly. INSPECTION 1. Inspect the mating surface of the oil pump. Surface should be smooth (Fig. 109). Replace pump cover if scratched or grooved.… Read More

2006 FORD FOCUS MIDGET ENGINE OWNERS MANUAL

Download 1. COOLING SYSTEM The Focus Midget engine is equipped with an opposite rotation water pump impeller, and the water pump pulley turns in the opposite direction when compared to the street version of the engine. This does not reverse the coolant flow through the engine, it simply allows the pulley to be driven with the HTD belt instead of using the back-side of a serpentine belt. No modifications to the water pump impeller or water pump pulley are allowed. Coolant exits the head at the cast elbow located at the rear of the engine, and enters the engine at the pump. Since the engine runs on methanol, and the compression ratio has not been raised, excessive heat is generally not a problem. Therefore, a standard Midget-type radiator has proven more than adequate. High pressure, racing radiator caps have not been needed to maintain acceptable temperatures, 16 lb. caps have been adequate.… Read More

1997-2001 Honda CR-V Noise From the Rear Differential

Download SYMPTOM A screech or whine from the rear differential when making a tight turn at low speed (for example, in a parking lot when 4WD engages). PROBABLE CAUSE The differential fluid is contaminated or broken down, providing insufficient lubrication. CORRECTIVE ACTION Replace the dual pump fluid, and test-drive the vehicle. If necessary, replace the rear differential clutch, replace the oil pump assembly (1997 model only), and add a flow collar. PARTS INFORMATION Flow Collar Kit: P/N 41431-P6R-000, H/C 6839724 Differential Clutch Set: P/N 48010-P6R-305, H/C 6627566 Oil Pump Set (1997 model only): P/N 48100-P1D-305, H/C 6839716 REQUIRED MATERIALS Dual Pump Fluid: P/N 08200-9002, H/C 6512644 Liquid Gasket (Hondabond HT): P/N 08718-0001, H/C 2963817. REPAIR PROCEDURE 1. Drain and refill the rear differential with Dual Pump Fluid. 2. Check the tires for proper inflation (recommended cold inflation front and rear is 26 psi) and any variation in tire size or type.… Read More

Honda/Acura Oil Pan and Oil Pump Pickup Installation Instructions

Download NOTE: These instructions aehicle. Use approved jack standre a basic guideline and some descriptions may not apply to all vehicles. Always consult the proper service manual for complete instructions. 1. Make sure vehicle is in Park and on a level surface, emergency brake on, chock wheels and jack up vs for safety. Or place car on a lift. 2. Drain oil from pan and disconnect the oxygen sensor from the lower exhaust if equipped. Remove the lower splash shield, lower exhaust and hanger, and transaxle brackets and dustcover. Remove oil pan from engine. 3. Remove the factory oil Pump pickup. Save the mounting hardware and clean thoroughly. Also at this time scrape any old gasket material from engine block and oil pump flange. 4. Install the new Moroso Oil Pump Pickup, P/N 24010 (VTEC) or P/N 24011 (non-VTEC), with a the new oil pump pickup gasket (supplied with oil pump pickup).… Read More

2001 Buick Regal Power Steering Pump Replacement

Download 2001 Buick Regal V6-3.8L VIN K Vehicle Level Steering and Suspension Steering Power Steering Pump Service and Repair Power Steering Pump Replacement. Removal Procedure 1. Place a drain pan under the vehicle. 2. Remove the accessory drive belt. Refer to Drive Belt Replacement in Engine. 3. Raise and support the vehicle. Refer to Vehicle Lifting . 4. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. 5. Remove the power steering pressure hose from the power steering pump. Refer to Power Steering Pressure Hose Replacement. 6. Remove the power steering return hose from the power steering pump. Refer to Power Steering Return Hose Replacement. 7. Remove the power steering mounting bolts from the power steering pump. 8. Remove the power steering pump. 9. Remove the power steering pump reservoir from the power steering pump. 10. Transfer the power steering pump pulley. Refer to Power Steering Pulley Replacement Installation Procedure 1.… Read More

1995 Nissan-Datsun Maxima Water Pump: Service and Repair

Download When removing water pump assembly, be careful not to get coolant on drive belt. Water pump cannot be disassembled and should be replaced as a unit. After Installing water pump, connect hose and clamp securely, then check for leaks using radiator cap tester. 1.Drain coolant from drain plugs on radiator and both sides of cylinder block. 2.Remove drain plug on cylinder block. 3.Remove right side engine mounting, mounting bracket and nuts. 4.Remove drive belts and idler pulley bracket. 5.Remove chain tensioner cover and water pump cover. 6.Pushing timing chain tensioner sleeve, apply a stopper pin so it does not return. Then remove the chain tensioner assembly. 7.Remove the 3 water pump fixing bolts. Secure a gap between water pump gear and timing chain, by turning crankshaft pulley 2O° backwards. 8.Put M8 bolts to two M8-threaded holes out of 3 water pump fixing bolt holes. 9.Tighten M8 bolts by turning half turn alternately until they reach timing chain rear case.… Read More

2000 Buick Regal Oil Pan Replacement

Download Tools Required z J 28467-90A Engine Support Adapters z J 28467-B Universal Engine Support Fixture z J 36462-A Engine Support Adapter Leg Set 1. Disconnect the battery ground (negative) cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical. 2. Carefully disconnect the throttle body air inlet duct. 3. Remove the engine mount struts from the engine. Refer to Engine Mount Strut Replacement . 4. Remove the drive belt. Refer to Drive Belt Replacement . 5. Install the J 28467-90A , the J 28467-B and the J 36462-A . Do not raise the engine. Refer to Engine Support Fixture . 6. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information. 7. Disconnect the three-way catalytic converter pipe from the right exhaust manifold. Refer to Catalytic Converter Replacement in Engine Exhaust. 8. Remove the right front tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.… Read More

Honda Silver Wing Oil/Filter Change Instructions

Download Time and Ease: Easy­ 30 minutes Tools/Supplies: Wrench, oil, oil pan, rags, funnel, maybe an O­ring Step 1 ­Park the scooter on its center stand on a firm, level surface. If the engine is cold, start it and let it idle for 3­5 minutes. Turn the engine off. Wait 2­3 minutes for the oil to settle. Step 2 ­Place a drain pan under the oil plug (below right side fairing) . To drain the oil, remove the oil filler cap/dipstick, oil plug , spring, and oil strainer screen. Step 3 ­Remove the oil filter with a filter wrench and let the remaining oil drain out. Discard the oil filter in an approved manner. Step 4 ­Install the oil filler cap/dipstick securely. Pour the drained oil into a suitable container and dispose of it in an approved manner. Step 5 ­Apply a thin coat of engine oil to the rubber seal of a new oil filter.… Read More

Checking oil level in automatic transmission and adding oil

Download TRANSMISSION 722.700 in MODEL 168.031 /032 /033 /131 /132 /133 TRANSMISSION 722.701 in MODEL 168.006 /007 /008 /009 /109 TRANSMISSION 722.702 in MODEL 168.035 /135 TRANSMISSION 722.750 /751 in MODEL 414.700. Adding transmission oil Risk of accident. Secure vehicle to prevent it from moving. AS00.00-Z-0005-01A Danger! Accidents may result if the vehicle starts off unintentionally with the Wear closed and snug-fitting work clothes. engine running. Risk of injury. Do not grasp hot or rotating parts. Crushing and burn injuries may result while working on engine during when it is being started or when it is in operation. 1 Remove locking pin (1) To do this, break off the plate on the locking pin using a suitable tool and press out the remaining pin in the cap downwards 2 Remove cap (2) 3 Fill with transmission oil The vehicle must be horizontal. Transmission oil (ATF) in accordance with BB00.40-P-0236-10A Specifications for Operating Fluids, sheet no.… Read More