4L60-E Automatic Transmission/Torque Converter Clutch (TCC) Shudder, Water in Transmission (Repair Transmission and Replace Transmission Filler Tube, Level Indicator and Seal)

Download Models: 2004-2005 Buick Rainier 2003-2005 Chevrolet TrailBlazer Models 2003-2005 GMC Envoy Models 2003-2004 Oldsmobile Bravada 2005 Saab 9-7X with 4.2L In-Line 6 Cylinder Engine (VIN S — RPO LL8) #05-07-30-031: 4L60-E Automatic Transmission/Torque Converter Clutch (TCC) Shudder, Water in Transmission (Repair Transmission and Replace Transmission Filler Tube, Level Indicator and Seal) – (Nov 11, 2005) Condition Some customers may comment on a shudder condition at approximately 64-80 km/h (40-50 mph) when the TCC engages. Cause This condition may be caused by water in the automatic transmission fluid (ATF). Water may enter the transmission by dripping from the cowl area onto the handle of the transmission fluid level indicator. Indications of water in the ATF may include: • Visible rust on the transmission fluid level indicator. • Visible water in the oil pan. • A milky white substance inside the pan area. • Spacer plate gaskets that appear to be glued to the spacer plate, valve body or case.… Read More

Ford BD Performance Transmission Installation Instructions

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REMOVAL: 1) Disconnect the negative battery cable(s). 2) Place the transmission into the Neutral (N) position. 3) Raise the vehicle on a hoist. 4) Mark the drive shaft and pinion yokes for assembly alignment. On 4WD models, remove the skid plate. 5) Remove the transmission oil filter tube nut and filler tube. 6) Position a drain pan & disconnect the transmission fluid cooler tubes at the cooler bypass valve. 7) Remove the drive shaft. On 4WD models, remove the front drive shaft & transfer case assembly. On SuperDuty/Motorhome models, remove the transmission mounted parking brake assembly. 8) NOTE: If the vehicle is equipped with a PTO (Power Take-Off) unit, all or part of the PTO will need to be removed. 9) Disconnect the shift cable from the transmission and manual lever. 10) Disconnect the cable housing from the bracket. 11) Disconnect the digital transmission range (TR) sensor connector. 12) Remove the transmission heat shield.… Read More

MONSTER TRANSMISSIONS : FORD TRANSMISSION INSTALLATION INSTRUCTIONS

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Please Note : The following instructions were made to act as a guide/reference, if you are inexperienced with performing an automatic transmission installation it is highly recommended that you contact a certified experienced professional to perform the installation and/or make the proper adjustments for you! Instructions : (1) Pre-installation instructions; Disconnect Battery terminal, inspect and check transmission coolant lines for damage, flush lines and coolant system thoroughly. (2) Inspect crank well for converter hub wear, and clean this area. (3) Check Flywheel for cracks and converter bolt holes for wear. (4) Inspect back of engine block where transmission mates, ensure block is clean, no wires or cables are in the way of installation. (5) Inspect and verify both dowel pins are clean and secure in block. (6) Ensure Block Plate is aligned and straight. (7) Clean area of block so transmission can make a good ground. “Warning” Transmission will suffer permanent damage if grounded improperly!… Read More

2000-2007 Ford Taurus ERRATIC FLUID LEVEL READING ON TRANSAXLE DIPSTICK

Download Ford : 2000-2007 Taurus 2000-2003 Windstar 2004-2007 Freestar MERCURY: 2000-2005 Sable 2004-2007 Monterey. ISSUE: Some 2000-2007 Taurus, 2000-2005 Sable, 2000-2003 Windstar, and 2004-2007 Freestar/Monterey vehicles, equipped with a 4F50N, AX4N, or AX4S transaxle, may exhibit an erratic fluid level reading on the transaxle dipstick and possible leaks around the filler tube and grommet. The condition may be due to a restricted transaxle vent. ACTION: Repair the transaxle vent restriction by replacing the transaxle vent with a 90° vent stem, small hose clamp, two (2) tie raps, and 24″ (61 cm) of 5/16″ (8 mm) vacuum hose. The 5/16″ (8 mm) vacuum hose will be routed from the 90° vent on the transaxle back to the cowl area, next to the brake master cylinder and tie rapped in place with the end of the hose facing down. Refer to the following Service Procedures. SERVICE PROCEDURE 1. Disconnect the mass air flow (MAF) sensor electrical connector.… Read More

FORD TRANSMISSION INSTALLATION INSTRUCTIONS

Download (1) Pre-installation instructions; Disconnect Battery terminal, inspect and check transmission coolant lines for damage, flush lines and coolant system thoroughly. (2) Inspect crank well for converter hub wear, and clean this area. (3) Check Flywheel for cracks and converter bolt holes for wear. (4) Inspect back of engine block where transmission mates, ensure block is clean, no wires or cables are in the way of installation. (5) Inspect and verify both dowel pins are clean and secure in block. (6) Ensure Block Plate is aligned and straight. (7) Clean area of block so transmission can make a good ground. “Warning” Transmission will suffer permanent damage if grounded improperly! Installation : (1) Transmission Fluid: you need about 10 to 12 quarts of fluid for installation, Dextron III with Mercon, 1968 – 1993 Vehicles and Mercon 5, 1994 and Newer, any brand name. (2) If transmission was purchased with a torque converter from Monster Transmission & Performance, no need to follow step (3).… Read More

FORD TORQUE CONVERTER & TRANSMISSION Installation Instructions

Download REMOVAL Step 1 Before you begin – let vehicle cool for about an hour. Disconnect battery. Raise vehicle and support on jack stands. The higher you raise it, the easier it is to work under. If your installing a new transmission and converter, skip to STEP 3 Step 2 Drain oil from transmission by removing the drain plug. This is a good time to install a TCI® Drain Plug Kit, TCI® #805800. Pans without plug must be slowly removed by freeing one end and allowing bolts on other end to hold pan. The pan will drop down to allow the fluid to run out the end. Use a drain pan to catch fluid. Remove remainder of bolts and slowly lower pan and pour remainder of fluid in drain pan. Replace filter and clean pan and install new pan gasket. (New gaskets and filters available from TCI®). Reinstall pan and torque pan bolts to OEM specs.… Read More

1995 Ford Scorpio Transmission Range Sensor Installation Instructions

Download Remove 1. Move the selector lever to position “N”. 2. Raise the vehicle. 3. Unhook the loops for the rear exhaust pipe. 4. Detach the front heat shield and slide it backwards. 5. Detach the bracket for the front exhaust pipe from the transmission crossmember and swivel it downwards. NOTE: Support the automatic transmission with a transmission jack. 6. Detach the transmission crossmember. 1Detach it from the body. 2Detach it from the automatic transmission. Lower the automatic transmission and remove the transmission jack. 7. Detach the selector lever. 1Unclip the link rod from the selector lever. 2Selector lever 3Nut 4Selector shaft. 8. Disconnect the plug of the TR switch and remove the TR switch. Install NOTE: The guide of the TR switch must engage with the groove of the selector shaft. 9. Install and adjust the TR switch. NOTE: Do not tighten the bolts. 1Attach the TR switch. 2Slide on the selector lever and turn the selector shaft anti-clockwise as far as the stop.… Read More

2004-08 FORD F150 2WD & 4WD 2003-07 FORD EXPEDITION FRONT SPACER LIFT

Download steps 1. Jack the front of the vehicle in accordance to manufacture recommendation and support with jack stands, so the front two tires are off the ground. 2. Remove the two front tires/wheels. 3. Disconnect the sway bar end links at the top. 4. Disconnect the brake line from the strut tower. 5. Separate the upper ball joint from the spindle. Use a ball joint separator or other suitable tool. 6. Remove the 3 upper strut mounting nuts on the top off the strut tower. 7. Loosen the lower strut bolt and nut and push the upper control arm up and pull the strut toward you. 8. Apply the thread lock to the (3) strut studs and install the stud extenders and tighten down. 9. Install the spacer lift on top of the strut plate. 10. Push the upper control arm up and push the strut inward and place the jack under the lower control arm and jack up so the strut studs will go threw the strut tower, use the new lock nuts and washers to install the strut.… Read More

2004-2008 FORD F150 2WD & 4WD HEAVY LOADS HP10004 AIR SUSPENSION KIT

Download FORD F150 INSTALLATION MANUAL – L5681 PG. 2 Thank you and congratulations on the purchase of a Pacbrake air suspension kit. IMPORTANT: This air suspension kit will not increase the GVWR (Gross Vehicle Weight Rating), as the GVWR is determined by the axle rating. Do not exceed the maximum capacity listed by the vehicle manufacturer. Before starting, ensure the application information is correct for the make, model and year of the vehicle you are installing it on. Please read the entire installation manual prior to starting the installation to ensure you can complete the installation once started. Pacbrake recommends using a good quality anti-seize on all fasteners, this will reduce the chances of corrosion of the fasteners, and help facilitate removal if required at a later date. 1 PREASSEMBLY OF THE AIR SPRINGS 1. Install the roll plate (with the rounded end towards the air spring) on to the bottom of the air spring.… Read More

1997 F150 – Ford Expedition Radio Replacement Installation Instructions

Download Parts REQUIRED for the install Description Snap on in dash wire harness ** Please read instructions first Radio dash installation kit 1999 Ford F150/Expedition kit Optional parts for this install None. Remove Factory Radio STEP 1 : The plastic dash panel surrounding the radio must be removed. This dash panel simply unsnaps by pulling. With your hands, grab one corner and pull until the plastic dash panel completely pulls away from the main body of the dash. The Ford radio is snapped into the vehicles dash. With the proper tool, known as Ford radio removal keys, the Ford radio can be pulled forward out of the dash. A clothes hanger can be used instead of actual Ford radio removal keys. Cut the clothes hanger and bend 2 pieces in a ‘U’ shape. For more information on how to remove the radio, see the diagram below. STEP 2 : Pull the radio from the dash.… Read More