2004 Ford Truck Explorer ERRATIC FUEL GAUGE OPERATION

Download 2004 Ford Truck Explorer 4WD V8-4.6L SOHC VIN W MIL ON WITH DTC P0463 OR ERRATIC FUEL GAUGE OPERATION FORD: 2004-2007 Explorer MERCURY: 2004-2007 Mountaineer This article supersedes TSB 06-16-7 to update the Service Procedure. ISSUE Some 2004-2007 Explorer 4dr/Mountaineer vehicles may exhibit the malfunction indicator lamp (MIL) on with diagnostic trouble code (DTC) P0463 or an erratic fuel gauge concern. This could be from sulphur contamination in the fuel, causing an open or high resistance on the fuel sender card. ACTION Follow the Service Procedure steps to correct the condition. SERVICE PROCEDURE 1. For vehicles with customer symptom of erratic fuel gauge operation (with no MIL on), proceed to Step 1a. For vehicles with a customer symptom including the MIL on, proceed to Step 1b. If unable to verify the concern, do not continue with this TSB. a. Follow the appropriate pinpoint test (PPT) for “Fuel Gauge Inaccurate” in Workshop Manual (WSM), Section 413-01.… Read More

Clunk, Bump or Squawk when Vehicle Comes to Complete Stop

Download 1999-2000 Cadillac Escalade (Old Style) 2002-2004 Cadillac Escalade, Escalade EXT 2003-2004 Cadillac Escalade ESV 1996-1999 Chevrolet 1500 Series Extended Cab Short Box Pickup (Old Style) 1996-1999 Chevrolet 1500 Series Regular Cab Pickup and Utility Models (Old Style) 1999-2002 Chevrolet Silverado Extended Cab Short Box (New Style) 1999-2004 Chevrolet Silverado 1500 Series Regular Cab (New Style) 2000-2004 Chevrolet 1500 Series Avalanche, Suburban and Tahoe 2001-2004 Chevrolet Silverado 2500/3500 Series Regular Cab with Long Bed or Extended Cab (New Style) 2001-2004 Chevrolet Silverado 2500 Series Crew Cab, Short Box (New Style) 1996-1999 GMC 1500 Series Extended Cab Short Box Pickup (Old Style) 1996-1999 GMC 1500 Series Regular Cab Pickup and Utility Models (Old Style) 1999-2002 GMC Sierra Extended Cab Short Box (New Style) 1999-2004 GMC Sierra 1500 Series Regular Cab (New Style) 2000-2004 GMC 1500 Series Yukon, Yukon XL 2001-2004 GMC Sierra 2500/3500 Series Regular Cab with Long Bed or Extended Cab (New Style) 2001-2004 GMC Sierra 2500 Series Crew Cab, Short Box (New Style) 2003-2005 HUMMER H2 with Four Wheel Drive (4WD) or All Wheel Drive (AWD) and One-Piece Propeller Shaft ONLY.… Read More

Diagnostic Information for Intermittent Vehicle No Crank/Dead Battery

Download Models: 2004 Buick Rainier 2000-2004 Cadillac Escalade 2002-2004 Cadillac Escalade EXT 2003-2004 Cadillac Escalade ESV 1998-2004 Chevrolet Blazer, S-10 Pickup 1999-2004 Chevrolet Silverado 2000-2004 Chevrolet Suburban, Tahoe 2002-2004 Chevrolet Avalanche, TrailBlazer, TrailBlazer EXT 2003-2004 Chevrolet Express 1998-2004 GMC Jimmy/Envoy, Sonoma 1999-2004 GMC Sierra 2000-2004 GMC Yukon, Yukon XL 2002-2004 GMC Envoy, Envoy XL 2003-2004 GMC Savana 2004 GMC Envoy XUV 1998-2004 Oldsmobile Bravada 2003-2004 HUMMER H2. #04-06-03-002: Diagnostic Information for Intermittent Vehicle No Crank/Dead Battery – (Feb 5, 2004) When diagnosing a concern regarding an intermittent vehicle no crank or dead battery, technicians should remove and reinstall the ignition switch using the Ignition Switch Replacement procedure in the Steering Wheel and Column section of SI. The ignition switch may have been misindexed in the steering column during a previous replacement . If the ignition switch is misindexed in one direction, the ignition switch circuits will not be completely open when the ignition switch is in the OFF position with the key removed.… Read More

2004-2005 Ford F-150 CAMSHAFT AND LASH ADJUSTER DESIGN CHANGE

Download ISSUE The 5.4L 3-valve engine lash adjuster and camshaft design has been modified for the 2005 model year (MY). Do not use 2005 MY parts when servicing a 2004 MY engine, or 2004 MY parts when servicing a 2005 MY engine. If parts are intermixed during a service repair, the engine may exhibit noises on affected cylinders and engine damage may result. ACTION Order and install parts for the correct model year engine. The following Inspection Procedure can also be used to visually confirm the application of a part. NOTE Figure 2 – Article 04-24-24 THE ENGINE MODEL YEAR SHOULD BE 2004 and 2005 MY lash adjusters can be visually CONFIRMED BY CHECKING THE ENGINE TAG identified by the presence or lack of an identification LOCATED ON THE VALVE COVER. A 2004 MY groove cut into the lash adjuster boss (Figure 3). ENGINE WILL HAVE CODE 4G-692-AA AND A The 2005 MY parts will have this identification 2005 MY ENGINE WILL BE IDENTIFIED AS groove cut into the boss, while the 2004 MY parts 5G-692-AA.… Read More

1998 – 2001 Ford Explorer 4WD Ford Ranger Explorer Sport Trac / Edge Mountaineer 4WD Torsion bar key front leveling kit

Download Part # 22907 1998 – 2001 Ford Explorer 4WD 1998 – 2007 Ford Ranger / Explorer Sport Trac Edge / Mountaineer 4WD Torsion bar key front leveling kit Part# Description Qty. 22907-01 Torsion bar keys 2 22907INST Instruction manual (customer copy) 1 22907INST Instruction manual (installer copy) 1 WARNINGDECAL Warning decal 1 MIRRORHANGER Rear view mirror hanger 1. Important customer information: Tuff Country EZ-Ride Suspension highly recommends that a qualified and/or certified mechanic performs this installation. If you desire to return your vehicle to stock, it is the customers responsibility to save all stock hardware. This vehicles reaction and handling characteristics may differ from standard cars and/or trucks. Modifications to improve and/or enhance off road performance may raise the intended center of gravity. Extreme caution must be utilized when encountering driving conditions which may cause vehicle imbalance or loss of control. DRIVE SAFELY! Avoid abrupt maneuvers, such as sudden sharp turns which could cause a roll over, resulting in serious injury or death.… Read More

2004-2006 Ford Double DIN Installation Kit PART 95-5812 INSTALLATION INSTRUCTIONS

Download FORD Edge 2007-2009 / Expedition 2007-2009 Explorer 2006-2009 / Explorer Sport Trac 2006-2009 F-150 2004-2008 / F Series 2005-2008 Five-Hundred 2005-2007 / Focus 2005-2007 / FreeStar 2004-2007 Freestyle 2005-2007 / Fusion 2006-2009 Mustang 2005-2009 / Super Duty 2008-2009 Taurus 2008-2009 / Taurus X 2008-2009 MERCURY Monterey 2004-2007 / Milan 2006-2008 Montego 2005-2007 / Mountaineer 2006-2009 Sable 2008-2009 LINCOLN Mark LT 2005-2009 Factory Navigation Only: MKX 2007-2009 / Navigator 2007-2009. DASH DISASSEMBLY A B C D E FORD MUSTANG 2005-2009 Remove the small rectangular shifter lever trim panel if equipped . (Figure A) 2 Remove (4) 9/32″screws from the radio to remove. (Figure E) 7 Remove (2) Phillips screws from under the center armrest at the back of the shifter trim panel (includingcup holders). (Figure B) 3 Unclip and remove panel. (Figure B) 4 Unclip and remove the (2) center stack trim panels from the left and right side of the radio and climate controls.… Read More

1995-1997 FORD EXPLORER TRANSFER CASE BINDING OR SHUDDER DIAGNOSTICS

Download FORD: 1995-1997 EXPLORER 2. Connect the New Generation Star (NGS) Tester ISSUE to the Data Link Connector (DLC) underneath The diagnostic procedure for binding or shudder the steering wheel. Monitor for any Diagnostic from transfer case in slow, tight turns while in 4 Trouble Codes (DTCs) set by the transfer case Auto mode may be inaccurate for some vehicles. that could indicate incorrect speed sensor function. Codes could include, but are not ACTION limited to: Diagnose transfer case binding or shudder concerns using the following Diagnostic Procedure. •P1836 – Front propshaft sensor circuit failure •P1837 – Rear propshaft sensor circuit failure DIAGNOSTIC PROCEDURE •P1874 – Hall effect sensor power short circuit to battery 1997 EXPLORER •P1875 – Hall effect sensor power circuit 1. Test drive the vehicle in 4 Auto, 4 High and 4 failure Low. Evaluate the vehicle in each of these NOTE modes. The vehicle should bind in turns in both ADDITIONAL CODES COULD BE SET AS WELL.… Read More

2005 Ford Truck F 150 2WD Pickup Ignition System, Spark Plug Removal Instructions

Download 2005 Ford Truck F 150 2WD Pickup V8-5.4L SOHC VIN 5 Vehicle Level Engine, Cooling and Exhaust Engine Technical Service Bulletins All Technical Service Bulletins Ignition System, Spark Plug Removal Instructions. FORD: 2005-2008 Mustang 2004-2008 F-150 2005-2008 Expedition, F-Super Duty 2006-2008 Explorer, F-53 Motorhome Chassis 2007-2008 Explorer Sport Trac LINCOLN: 2005-2008 Navigator 2006-2008 Mark LT MERCURY: 2006-2008 Mountaineer This article supersedes TSB 08-1-9 to update Vehicle Applications, Service Procedure and Part List. ISSUE Some 2004-2008 F-150, 2006-2008 Mark LT, 2005-2008 F-Super Duty, Expedition, and Navigator, with 5.4L 3-V engine; 2005-2008 Mustang, 2006-2008 Explorer, Mountaineer, and 2007-2008 Explorer Sport Trac with 4.6L 3-V engine; 2005-2008 F-Super Duty, 2006-2008 and F-Stripped Chassis, with 6.8L 3-V engine may experience difficulty with spark plug removal. This may cause damage to the spark plug and leave part of the spark plug in the cylinder head. Affected engine build dates are as follows: 5.4L 3-V and 6.8L 3-V before 10/9/07, 4.6L 3-V before 11/30/07.… Read More

2004-2006 Chevrolet Malibu Loss of Power Steering Assist

Download Power Steering Warning Message Displayed in DIC, IPC/Radio Displays Erratic, DTC C0900, B1325 Set (Replace Ignition Coil/Module Assembly and Add Ground Strap) Models: 2004-2006 Chevrolet Malibu, Malibu Maxx with 3.5L Engine (VINs 8, N — RPOs LX9, LZ4) Condition Some customers may comment on a loss of power steering assist at high RPM (above 3500 RPM) and a power steering warning message displayed in the DIC. They may also comment some instrument/radio displays are erratic. Upon investigation, the technician may find DTC C0900 set. If the displays were erratic, then DTC B1325 will also be set. Cause This condition may occur when the system voltage exceeds 16 volts for one second for code C0900 and the system shuts down to protect it from over-voltage operation. If the voltage exceeds 18 volts for five seconds for code B1325, then other electronic systems protect themselves and shut down. It has been found that this voltage increase is caused by an interaction between the alternator and the ignition coil/module assembly.… Read More

2004 Audi A3 Parrot MKi9000/MKi9100/MKi9200 UNIKA Installation

Download Parrot UNIKA can work with car protocols such as CAN, KBUS or resistive systems. Installation Compatibility Car models Audi A3 : > 2004 Audi A6 : > 2004 Audi A4 : > 2004 Audi Q7 : > 2006 Audi A5 : > 2007 Audi TT : > 2006 For Parrot MKi9000 / MKi9100 / MKi9200 Parrot UNIKA : PI090020AA Parrot reference. The power supply for the UNIKA interface is taken from the power cable of the Parrot MKi. It is important to follow the color code of the power cable wires: the red wire of the kit’s cable corresponds to the permanent 12V supply; the orange wire corresponds to the ignition 12V ; the black wire is for ground ; the yellow wire corresponds to the Parrot mute output. Warning : Connect the ignition to the Parrot car kit if the vehicle is based on a resistive or a K-Bus protocol.… Read More