2002 HONDA ACCORD – Timing Belt and Balancer Belt Installation

Download Special Tools Required ?Holder Handle 07JAB-001020A ?Holder Attachment, 50 mm, Offset 07MAB-PY3010A ?Socket, 19 mm 07JAA-001020A or a commercially available 19 mm socket NOTE: ?If you are installing the timing belt and the balancer belt, go to step 1. ?If you are installing only the balancer belt, go to step 7. 1. Remove and clean the balancer belt drive pulley. 2. Clean the timing belt pulleys, and the upper and lower timing cover. 3. Set the crankshaft to TDC. Align the dimple (A) on the tooth of the timing belt drive pulley with the pointer (B) on the oil pump. 4. Clean the camshaft pulley and set it to TDC. 5. Install the timing belt in a counterclockwise sequence, starting with the drive pulley. -1 The ”UP” mark (A) on the camshaft pulley should be at the top. -2 Align the TDC grooves (B) on the pulley with the top edge of the head.… Read More

2002 Mitsubishi Montero Limited Removing Drive Belt Auto Tensioner

Download 1. Place auto-tensioner in soft-jawed vise to SLOWLY compress the push rod. If there is a plug at the base of the auto-tensioner body, place flat washer around plug so it will not contact vise jaw. 2. Slowly compress auto-tensioner push rod until holes in push rod and auto-tensioner housing are aligned. Insert a locking pin into the alignment holes. Install auto-tensioner on engine. 3. Ensure all timing marks are still aligned. See Fig. 11 . Install timing belt on crankshaft sprocket, idler pulley, left bank camshaft sprocket, water pump pulley, right bank camshaft sprocket, and tensioner pulley. Take all slack out of timing belt. 4. Loosen the tensioner pulley center bolt. Using Tensioner Pulley Wrench (MD998767), rotate tensioner pulley against timing belt. Temporarily tighten tensioner pulley center bolt. Using Crankshaft Pulley Spacer (MD998769), turn crankshaft 1/4 turn counterclockwise. Turn crankshaft 1/4 turn clockwise. Ensure all timing belt marks are still aligned.… Read More

2001-2002 Acura MDX Unorthodox Racing Part# 120611012 Part# 1206110

Download • Loosen the lug nuts on the passenger side front wheel. • Raise the passenger side front of vehicle and secure with a jack/safety stand. • Remove the passenger side wheel and the plastic wheel well shroud in front of the crank pulley. • Loosen the crankshaft pulley bolt, but do not remove yet. – Manual Transmission: Have a helper put car into 5th gear and hold the brake pedal firmly, the bolt is very tight and will require significant force to loosen. – Automatic Transmission: Follow the crank pulley removal procedure/s specified in the factory manual. • Loosen the accessory belts and remove them. • Remove the power steering belt by unbolting the upper motor mount, this provides a gap to slip the belt thru. • Remove the original crankshaft pulley (be aware that the key in the crank may fall out, just reinstall in crankshaft before installing the new pulley).… Read More

1995 Isuzu Trooper LS TIMING BELT REMOVAL and INSTALLATION

Download Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. Remove upper fan shroud. Remove cooling fan assembly. Remove all accessory drive belts. 2. Remove fan pulley assembly. Remove crankshaft pulley bolt. Using Puller (J-8614-01) or equivalent, remove crankshaft pulley. Remove oil cooler hose from timing cover. Remove timing belt cover. Align all timing marks prior to belt removal. See Fig. 1 – Fig. 4 . Remove belt tensioner pusher and timing belt. Installation 1. Ensure all timing marks are aligned. Install belt over one pulley at a time starting at crankshaft sprocket and working counterclockwise. Belt should go over tensioner last. Secure belt at each pulley during installation with pinch clips. See Fig. 5 . 2. Compress timing belt tensioner pusher and insert pin to retain pusher. Apply pressure to tensioner against belt, and install tensioner pusher. Tighten bolts to specification. See TORQUE SPECIFICATIONS . 3. Loosen tensioner pulley bolt.… Read More

WDS COP KIT DIAGNOSTIC TIPS COIL ON PLUG (COP) IGNITION SYSTEMS ENGINE MISFIRE OR ROUGH RUNNING

Download 1998-2002 Continental FORD: 1998-2006 Town Car 1996-1999 Taurus SHO 2000-2006 LS 1998-2006 Crown Victoria, Mustang 1998-2006 Navigator 2000 Taurus 2002-2003 Blackwood 2002-2005 Thunderbird 2003-2005 Aviator 2003-2006 Focus 2004-2006 Taurus MERCURY: 2005-2006 Five Hundred, Freestyle 1998-2006 Grand Marquis 1997-2006 E-Series, Expedition, F-150 2000 Sable 1999-2006 F-Super Duty 2004-2005 Sable 2000-2005 Excursion, F-53 2005-2006 Montego 2001-2006 Escape 2002-2005 Mountaineer 2002-2005 Explorer 2005-2006 Mariner 2005-2006 Escape Hybrid 2006 Mariner Hybrid LINCOLN: 1997-1998 Mark VIII. This article supersedes TSB 04-16-01 to update the SERVICE PROCEDURE vehicle applications and model years. The optional WDS COP Kit available through NOTE Rotunda will provide more accurate diagnosis and help reduce replacement of non-defective parts. The FOLLOW THIS TSB PROCEDURE ONLY IF Kit (418-FS528) can be purchased through THERE ARE NO SPECIFIC MISFIRE TSBs/SSMs 1-800-ROTUNDA. RELEASED FOR THE VEHICLE SYMPTOM BEING EXPERIENCED. The following material will detail the diagnostic steps on WDS to take the guesswork out of misfire ISSUE diagnosis using the COP Kit.… Read More

2003 Saturn Truck VUE V6-3.0L VIN B Timing Belt: Service and Repair

Download 2003 Saturn Truck VUE V6-3.0L VIN B Timing Belt: Service and Repair Timing Belt Replacement Removal Procedure 1. Remove the front timing belt cover. 2. Rotate the crankshaft using the J 42098 until the #1 cylinder is at 60 degrees before top dead center (BTDC). 3. Install the J 42069 Crankshaft Locking Tool. 4. Rotate the crankshaft in the engine rotational direction (clockwise) using the J 42098 until the #1 cylinder is at top dead center (TDC) and tighten the lever arm to the water pump pulley flange. Important: Ensure that the alignment of the crankshaft is not 180 degrees off. The alignment mark must align with the corresponding notches on the rear timing belt cover. 5. Install the 1-2 and 3-4 camshaft locks, the J42069-1 Timing Belt Alignment Kit and the J42069-2. Important: Do not rotate the crankshaft if the camshafts are not locked in place with the 1-2 and 3-4 camshaft locks (J42069-1 and J42069-2).… Read More

MIL “ON” WITH DTC U1000 OR U1010 STORED IN ENGINE CONTROL UNIT

Download APPLIED VEHICLES: 2002 – 2003 Maxima (A33) 2004 – 2006 Maxima (A 34) 2004 – 2006 Titan (A 60) 2004 – 2006 Armada (TA60) 2002 – 2006 Sentra (B15) 2005 – 2006 Frontier (D 40) 2002 – 2006 Altima (L 31) 2005 – 2006 Xterra (N 50) 2005 – 2006 Pathfinder (R51) 2004 – 2006 Quest (V 42) 2003 – 2006 350Z (Z33) 2003 – 2006 Murano (Z50) IF YOU CONFIRM The MIL is “ON” with • DTC U1000 (CAN COMM CIRCUIT) OR • DTC U1010 (CAN COMM) [2006 Models only] stored in the engine control unit, and There are no drivability incidents. DETERMINE IF This bulletin applies by performing steps 1 and 2 of the Service Procedure. ACTIONS If this bulletin applies, there may be excess resistance in certain ground connections: • Clean/re-tighten ECM ground connections. • Clean/re-tighten negative battery cable body connection and battery post connection. • If needed, clean and ensure good contact between the steering member assembly and the left side instrument stay assembly.… Read More

1997-2002 Audi A4 Part# 04140070 Installation Instructions

Download underdrive stock belt layout (Ultra S) Part# 0214107. Accessory pulleys (Ultra A): alternator Part# 0114307 & power steering Part# 0114407. Check that the part numbers match the part number engraved on the back of the pulleys. If the part numbers or quantity of parts do not match, do not install the pulleys and call the dealer you purchased the parts from or call our tech line direct. Installation Instructions 1997-02 Audi A4, A6 & S4 2.7T / 2.8L, 1998-02 VW Passat 2.8L w/Bosch Alternator • Notice : These instructions are not a replacement for the factory manual; factory specified tools maybe required for removal of the original parts. • Raise the hood to gain access to the engine compartment. • Perform the service position (extension of the nose). This procedure is outlined in detail within the factory manual. • Raise the front end of vehicle and secure with a jack/ safety stands.… Read More

1994 Toyota Camry DX TIMING BELT REMOVAL and INSTALLATION

Download 1. Disconnect negative battery cable. Raise and support vehicle. Remove lower engine cover. On Celica and Camry, remove right front wheel. On all models, lower vehicle. 2. On MR2, remove right hood side panel and cruise control actuator. Remove right rear wheel. On Celica and Camry, remove alternator from engine and secure out of way. On Camry, remove coolant reservoir tank if it interferes with timing belt removal. Remove engine control (torque) rod from front of engine. 3. On all models, remove accessory drive belts. Using floor jack, slightly raise engine to remove weight from right (timing belt side) engine mount at timing belt cover. 4. Remove right (timing belt side) engine mount and bracket from front of engine. Remove spark plugs. Remove No. 2 timing belt cover and gaskets. See Fig. 1 . 5. Rotate crankshaft clockwise so cylinder No. 1 is at TDC on compression stroke. Cylinder No.… Read More

2003 Kia Rio CYLINDER HEAD Service and Repair

Download COMPONENT DISASSEMBLY 1. Drain the coolant and disconnect the upper radiator hose. 2. Remove the breather hose (between the air cleaner and the head cover). 3. Remove the air-intake hose. 4. Remove the vacuum hose, fuel hose and coolant hose 5. Remove the cables from the spark plugs . The cables should be removed by holding the boot portion. 6. Remove the ignition coil. 7. Remove the power steering oil pump and bracket. 8. Remove the intake manifold . 9. Remove the heat protector and exhaust manifold assembly. 10. Remove the coolant pump pulley and the crankshaft pulley. 11. Remove the timing belt cover. 12. Remove the timing belt tensioner pulley. 13. Remove the timing belt . 14. Remove the head cover and cam carrier assembly. 15. Remove the cylinder head assembly. The cylinder head bolts should be removed by using Special Tool, Cylinder Head Bolt Wrench, in the sequence as shown in the illustration in two or three steps.… Read More