2005 2.0L Ford Focus Saleen Speedlab AFTERMARKET NITROUS KIT INSTALLATION MANUAL

Download The 2.3-Liter Focus Nitrous Kit contains everything you need to bring your 2003 ½ through 2004 Focus from a stock car to a performance vehicle with full nitrous capabilities. This manual contains all the basic instructions for installing the kit and some helpful advice to ensure safe nitrous use. Please be advised that installing this kit will void any and all Ford powertrain warranties for the vehicle. Obtain the following parts: 05-1904-B09710* SALEEN NITROUS KIT 2005 FOCUS 1 05-1602-C08045 BRACKET N2O SOLENOID 1 00-9001-C00225* Installation Instructions 1. Using the standard Ford stereo removal tool, remove the stereo. 2. Unscrew A/C controls, take out ashtray, disconnect wiring harnesses, and set trim piece aside. Note where each wiring harness goes. 3. Measure 1 5/16″ down from the top of the audio unit trim, and 1 1/8″ in from the driver side of the trim. Drill a hole 3/4″ in diameter for nitrous switch.… Read More

2000-2003 FORD Focus AEM Induction System PART NUMBER: 21-450

DownloadPART NUMBER: 21-450 2000-2003 FORD Focus L4-2.0L C.A.R.B. E.O. # D-670. The AEM® intake system is a performance product that can be used safely during mild weather conditions. During harsh and inclement weather conditions, you must return your vehicle to stock OEM air box and intake tract configuration. Failure to follow these instructions will void your warranty. 1. Preparing Vehicle a. Make sure vehicle is parked on level surface. b. Set parking brake. c. If engine has run in the past two hours, let it cool down. d. Remove the battery cover and disconnect negative battery terminal. e. Raise the front of the vehicle with a jack. Refer to your owner’s manual for proper jack and jack stand placement to properly support vehicle. Support your vehicle using properly rated jack stands before wheel removal or while working under the vehicle. NEVER WORK UNDER A VEHICLE WITHOUT USING JACK STANDS. i. Remove the lower front splashguard.… Read More

2000 – 2003 FORD FOCUS 1 LAKEWOOD TRACTION BARS #50200 INSTALLATION INSTRUCTIONS

Download 1. Raise the front of the vehicle with a floor jack or lift (lift is preferred) and then support the suspension under the A-arms with jack stands. CAUTION! DO NOT BEGIN THIS INSTALLATION UNTIL YOU ARE CONFIDENT THAT THE VEHICLE IS SECURE AND SAFELY SUPPORTED! 2. From the top of the vehicle using the two 5/16″ x 2″ hex bolts with the 5/16″ fender washers supplied locate the top radiator mounts. Thread the bolts into the mounts until they touch the core support, this will hold the radiator up while you are removing the front Lower Radiator Cradle. Remove horn and any wiring that is attached to the old front Radiator Cradle. Next, remove the four bolts that fasten the radiator cradle to the frame using a 10mm socket. Unbolt and remove the cradle from vehicle (Disconnect wire clips on plastic shields if needed) and set cradle aside. This will no longer be needed while using Lakewood Traction Bars.… Read More

INSTALLATION INSTRUCTIONS FOR PART 99-5812

DOWNLOAD APPLICATIONS FORD Edge 2007-2010 / Expedition 2007-2010 Explorer 2006-2010 / Explorer Sport Trac 2006-2010 F-150 2004-2008 / E Series 2009-10 / F Series 2005-2009 Five-Hundred 2005-2007 / Focus 2005-2007 / FreeStar 2004-2007 Freestyle 2005-2007 / Fusion 2006-2011 Mustang 2005-2009 / Super Duty 2008-2011 Taurus 2008 / Taurus X 2008-2009 MERCURY Monterey 2004-2007 / Milan 2006-2008 Montego 2005-2007 / Mountaineer 2006-2010 Sable 2008-2009 LINCOLN Mark LT 2005-2008. WIRING AND ANTENNA CONNECTIONS (Sold Separately) Harness: • 70-5520 – Ford Harness 2003-up • 70-5521 – Ford Amplified Harness 2003-up • 70-5522 – Ford Sub Harness 2003-up • XSVI-5520 NAV – Ford Interface 2006-up Antenna Adapter: • 40-CR10 – Chrysler/GM Antenna Adapter 2002-up. DASH DISASSEMBLY FORD F-150 2004-2008 LINCOLN MARK LT 2005-2008 FORD EXPEDITION 2007-2010 FORD EDGE 2007-2010. 1 Disconnect the negative battery terminal to prevent an accidental short circuit. Unsnap and remove entire panel surrounding the radio and climate controls. (Figure A) Remove (4) 9/32″ screws to remove the factory radio.… Read More

1999-2000 Ford Windstar The battery light is on, but the alternator is charging Has a code P1246

Download Direct-Hit 2000 Ford Windstar 3.8L Test Details Hotline Archive # 124501 Confirmed Fix Vehicle Application: 1999 Ford Windstar 3.8L, Vin 4 2003 Ford Windstar 3.8L 2000 Ford Windstar 3.8L, Vin 4 Customer Concern: The battery light is on, but the alternator is charging. Has a code P1246. Tests/Procedures: 1. Disconnect the alternator and the Powertrain Control Module (PCM). Check the Violet (VT) (GENerator MONitor or GENMON) wire from the alternator to pin 20 of the PCM connector and the Red/Pink (RD/PK) (GENerator COMmand or GENCOM) wire from the alternator to pin 45 of the PCM for high resistance, an open, or a short to ground. Repair the wiring as needed. 2. If the wiring checks OK, reconnect the PCM and alternator. Start the engine and monitor the VT wire for a roughly 0-10v square wave signal. The signal will be around 40-50% normally with no loads on the system and minimal charging system output.… Read More

2.0L FORD FOCUS Supercharger System Installation Instructions

Download 2.0L FORD FOCUS Supercharger System Installation Instructions 2000-2003 ZX3 Model 2002-2003 SVT Model. A. Remove the ducting between the air box and the throttle body. Disconnect the MAF from the ducting and set aside. B. Remove the air box, fresh air tube, battery, battery box and all remaining components running to the inlet of the motor. C. Remove the Battery/Air Box support bracket: 1. Support the driver’s side of the transmis- sion. 2. Remove four nuts securing the bracket to the driver’s side engine mount. 3. Remove the large central nut securing the transmission to the engine mount. 4. Lift the plate on top of the engine mount and remove the Battery/Air Box support bracket. (See Fig. 1-a .) 5 . Reinstall the engine mount plate and resecure all engine mount hardware. D. Place an oil drain pan beneath the power steering pump. Disconnect the high-pressure (3/8″ tube) power steering line from the power steering pump.… Read More

2000-2003 Ford Focus ZX3/ZX5 Cat-Back Exhaust System (14897) Installation Instructions

Download Original Exhaust System Removal Note: With a used vehicle, we suggest a penetrating spray lubricant to be applied liberally to all exhaust fasteners and allowing a significant period of time for the chemical to lubricate the threads before attempting to disassemble. 1. Using a reciprocating saw or a hacksaw, cut the stock tailpipe just after the forward muffler/front pipe assembly as shown in figure 1. 2. Apply a sparing amount of spray lubricant to each rubber mount/hanger assembly such as the one shown in figure 2, then remove the two rear hangers from the rubber mounts and pull rear tailpipe/muffler assembly from vehicle. 3. Remove the two bolts securing the flange of the muffler/front pipe assembly to the catalytic converter. 4. Remove all hangers from the rubber mounts and pull the muffler/front pipe assembly from the vehicle. Installation instructions 1. Place your new Borla Performance front pipe assembly onto the vehicles flange.… Read More

2000-2003 Ford Focus 2.0L Zetec 21-450 COLD AIR SYSTEM Installation Instructions

Download The AEM Cold Air System differs from all others in several ways. We take the inlet air from outside of the engine compartment where the inlet air is considerably cooler than the hot underhood air. The cooler inlet air temperature translates to more power during the combustion process because cool air is denser than warm air. AEM has conducted extensive inlet air temperature studies and we have seen temperature reductions of up to 50 degrees by pulling air from outside of the engine compartment. The air mass flow to the engine is increased because of the increased airflow and reduced inlet temperature, which translates to more power. The AEM Cold Air Systems are 50 states Street Legal (some models and years still pending) and come with complete instructions for ease of installation. Read and understand these instructions BEFORE attempting to install this product. 1) Getting started a) Make sure vehicle is parked on a level surface.… Read More

1999-2003 FORD SUPER DUTY F SERIES HIGH PRESSURE OIL PUMP LEAK

Download FORD: 1998-2003 E SERIES 1999-2003 SUPER DUTY F SERIES 2000-2003 EXCURSION, F-650, F-750 This article supersedes TSB 03-21-50 to update the WARNING service procedure and illustration. DO NOT REMOVE OR ATTEMPT TO REPAIR A LEAK AT THE PLUG PICTURED IN LOWER LEFT ISSUE CORNER OF FIGURE 1, OR DAMAGE TO THE Some 1998-2003 E-Series, 1999-2003 Super Duty, PUMP WILL RESULT. 2000-2003 Excursion, and 2000-2003 F650/750 1998-2003 E-SERIES HIGH PRESSURE OIL vehicles equipped with a 7.3L Diesel engine may PUMP ACCESS PROCEDURE (DISASSEMBLY) exhibit an oil leak at the high pressure oil pump outlet fittings and/or end plug (see Figure 1). The 1. Remove the Intake Air Resonator. For leak may appear to be a rear main crankshaft seal, additional information, refer to Section 303-12 in oil pan gasket, or other engine oil leak due to the the appropriate Workshop Manual. drain hole machined in the crankcase valley which allows any oil in the valley to run down the back of 2.… Read More