1984-1995 Honda Civic/CRX Positive Crankcase Ventilation (PCV) System

Download SERVICE Positive Crankcase Ventilation (PCV) Valve For PCV valve removal, refer to Routine Maintenance of this information. 1. Locate the PCV valve. With the engine running at idle, use pliers to pinch the PCV hose between the valve and the intake manifold. It should be possible to hear the spring loaded valve click shut. 2. If no click is heard, remove the valve from the engine but leave it connected to the intake manifold. A hissing sound should be heard and vacuum should be felt at the valve inlet. 3. If no vacuum is felt, remove the valve from the intake manifold hose. The engine should stall or almost stall. This will indicate a stuck valve or clogged hose. Check the breather hose for clogging or leaks and replace any defective parts. Exhaust Gas Recirculation (EGR) System FUEL INJECTED ENGINES General Information See Figure 3 The Exhaust Gas Recirculation (EGR) system is used to control emissions measured at the tailpipe.… Read More

2003 Saturn Truck VUE V6-3.0L VIN B Timing Belt: Service and Repair

Download 2003 Saturn Truck VUE V6-3.0L VIN B Timing Belt: Service and Repair Timing Belt Replacement Removal Procedure 1. Remove the front timing belt cover. 2. Rotate the crankshaft using the J 42098 until the #1 cylinder is at 60 degrees before top dead center (BTDC). 3. Install the J 42069 Crankshaft Locking Tool. 4. Rotate the crankshaft in the engine rotational direction (clockwise) using the J 42098 until the #1 cylinder is at top dead center (TDC) and tighten the lever arm to the water pump pulley flange. Important: Ensure that the alignment of the crankshaft is not 180 degrees off. The alignment mark must align with the corresponding notches on the rear timing belt cover. 5. Install the 1-2 and 3-4 camshaft locks, the J42069-1 Timing Belt Alignment Kit and the J42069-2. Important: Do not rotate the crankshaft if the camshafts are not locked in place with the 1-2 and 3-4 camshaft locks (J42069-1 and J42069-2).… Read More

2002 Saturn SL DTC P0122

Download The throttle position (TP) sensor is a potentiometer that varies resistance according to changes in throttle plate position. The powertrain control module (PCM) measures the signal voltage from the TP sensor which is a reduced value of the PCM 5-volt reference. The voltage ranges from 0.4 (+/-0.2) volts at 0% throttle position to 4.7 volts at wide open throttle. DTC P0122 sets when the TP sensor signal voltage at the PCM is below the calibrated voltage value. DTC Parameters DTC P0122 will set if TP sensor voltage is less than 0.2 volts when: z The condition exists for longer than 10 seconds. z The ignition is ON. DTC P0122 diagnostic runs continuously with ignition ON. DTC P0122 is a type A DTC. Diagnostic Aids Important If DTC P1635 is set, diagnose that DTC first. 2002 Saturn SL
To locate an intermittent problem, use a scan tool to monitor TP SENSOR voltage with ignition ON, engine OFF.… Read More

2002-2006 Acura RSX Type-S 69-1009 Installation Instructions

Download Acura 2002-06 RSX Type-S L4-2.0L Honda 2002-05 Civic Si L4-2.0L . Part List : A Filtercharger 1 RU-4870 B Hose Clamp, #44 SS 3 08560 C Typhoon Intake Tube 1 27081 D Rubber Cap 1 08282 E Wave washer 1 08277 F 6mm Hex bolt, 16mm L. 1 07812 G Grommet 1 08283 H Hose Clamp, #004 1 21850 I Hose; 5/8″ID, 2-1/4″L, Rubber1 08692 J Silicone Hose black 1 08440 K Hose clamp, #10 mini 2 08411. 1. Turn the ignition OFF and disconnect the vehicle’s negative battery cable. 2. Loosen and remove the two bolts that secure the engine cover, then remove the engine cover as shown. 3. Using a pair of pliers, depress the hose clamp and slide it back off of the crank case vent on the air cleaner assembly as shown. 4. Using a pair of pliers, depress the hose clamp and remove the air temperature sensor from the stock intake tube as shown.… Read More

2002 Cadillac DeVille DHS V8-4.6L VIN Y

Download 2002 Cadillac DeVille DHS V8-4.6L VIN Y Recall – Fuel Tank Pressure Sensor Malfunction. Product Safety – Fuel Tank Pressure Sensor # 03038A – (03/17/2004) 03038A — Fuel Tank Pressure Sensor 2002-2003 Cadillac DeVille, Seville Equipped with V8 (4.6L) Engine (LD8/L37) 2002-2003 Oldsmobile Aurora Equipped with V8 (4.0L) Engine (L47) 2002-2003 Pontiac Bonneville SSEi This bulletin is being revised to remove the parts restriction on the fuel tank and eliminate the need for the recall identification label. Please discard bulletin 03035, issued October 2003. Condition General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2002-2003 model year Cadillac DeVille and Seville vehicles equipped with a V8 (4.6L) engine (LD8/L37), Oldsmobile Aurora vehicles equipped with a V8 (4.0L) engine (L47), and Pontiac Bonneville SSEi vehicles. The fuel tank pressure sensors in these vehicles are unusually susceptible to malfunctions. If the sensor malfunctions, excessive vacuum can be applied to the fuel tank during self-diagnostic testing.… Read More

2000-2002 Acura Integra 556H Honda/Acura Immobilizer Bypass Module

Download Honda Accord 2003-2004 ? Honda Accord 1998-2002 ? Honda CRV 20026? Acura Integra 2000-2002 ? Acura TL 2004 ? Acura MDX 2001-2002 ? Acura MDX 2003 ? Acura TL 1998-2002 ? Acura 1.7EL 2001-2004 ? Acura 1.6EL 1998-2000. Installation Instructions 1. Remov-2004 ? Honda CRV 1998-2001 ? Honda Civic 2001-2004 ? Honda Odyssey 1998-2003 ? Honda Element 2003-2004 ? Honda Pilot 2003 ? Acura RSX 2002-2004 ? Acura CL 1998-2003 ? Acura TSX 2004 ?? steering column shroud to gain access to the wire harnesses at the rear of the ignition switch. 2. Locate the appropriate wires exiting the ignition switch and immobilizer receiver. The wire colors are listed in the Wire Color Guide. 3. Wire the 556H as shown in the wiring diagram. GROUND BLACK (+) 12V BATTERYRED IGNITION IN PINK IGNITION OUT PINK/BLACK DATA YELLOW/BLACK DATA YELLOW N.C. ORANGE DATA 2 IN ORANGE/BLACK (-)GROUND IN BLUE/WHITE REFERENCE GREEN ?… Read More

2002 Mercury Sable Upper Intake Manifold

Download 1. Remove the air cleaner outlet tube. 2. Remove the pin-type retainers and the accelerator cable splash shield. 3. Disconnect the throttle cable and the cruise control cable. 4. Disconnect the Throttle Position Sensor (TPS) and Idle Air Control (IAC) valve electrical connectors. 5. Disconnect the harness Tom the throttle body stud. 6. Disconnect the Exhaust Gas Recirculation (EGR) vacuum regulator and vacuum supply hoses. 7. Disconnect the Positive Crankcase Ventilation (PCV) and Evaporative Emissions (EVAP) vacuum hoses. 8. Remove the EGR valve. 1 Disconnect the vacuum hose. 2 Remove the nuts. 3 Remove the bolts. 4 Remove the EGR valve. 9. Remove the EGR Vacuum Regulator (EVR) valve. 1 Disconnect the vacuum hose. 2 Disconnect the electrical connector. 3 Remove the bolts. 4 Remove the valve. 10. Remove the eight bolts and the upper intake manifold. * Remove and discard the gaskets. * Clean all mating surfaces. Installation 1.… Read More

2000-2002 Infiniti G20 MIL “ON” REAR O2 SENSOR DTC P0138/P0139/P0140

Download If a 2000 to 2002 G20 has a MIL “On” and any of the following DTCs stored in the ECM: • P0138 Heated Oxygen Sensor 2 (Rear) (Bank 1) (Max. Voltage Monitoring) • P0139 Heated Oxygen Sensor 2 (Rear) (Bank 1) (Response Monitoring) • P0140 Heated Oxygen Sensor 2 (Rear) (Bank 1) (High Voltage) Start with the Service Procedure to find out if the bulletin applies to this vehicle. If it does apply, complete the Service Procedure to repair the incident, if it should occur. SERVICE PROCEDURE You will be performing the following, as required: • Determine the DTC Stored in ECM from the CONSULT-II Self-diagnosis results. • ECM Part Number Check to determine if this bulletin applies. • ECM Reprogramming (required if the ECM P/N in the vehicle matches one of those listed under “Current ECM P/N” in Chart A -page 2). • Replacing the Rear Oxygen Sensor (required if ECM Reprogramming is needed).… Read More

2002 FORD EXPLORER TRANSMISSION NO 3RD GEAR OR SLIPPING 2-3 SHIFT

Download FORD: MERCURY: 2002 EXPLORER 2002 MOUNTAINEER This article supersedes TSB 03-25-4 to update the 1. Loosen the intermediate band locknut on the description for labor operation “B”. There have been band adjustment screw. no changes made to the TSB procedure. 2. Using the special service tool (307-S022), tighten the suspect band adjustment screw to ISSUE 10 lb-ft (14 N•m). Some 2002 Explorer/Mountaineer vehicles built prior to 3/4/2002 with 5R55W transmission, may exhibit a. If the band adjustment torque cannot be no 3rd gear or slipping 2-3 shift with diagnostic achieved, both bands will need to be trouble codes (DTCs) P0733 and P0745 present. replaced. Proceed to PROCEDURE “B”. This may be due to a broken intermediate band. b. If the proper torque is achieved, the band is ACTION OK and does not need to be replaced. If the conditions described are verified: Proceed to Step 3 of PROCEDURE “A”. •Follow Service Procedure “A” to confirm band is 3.… Read More

2002 Dodge Truck RAM 2500 Truck AUTOMATIC TRANSMISSION DIAGNOSIS AND TESTING – ROAD TESTING

Download 2002 Dodge Truck RAM 2500 Truck 4WD L6-5.9L DSL Turbo VIN 6 Vehicle Level Transmission and Drivetrain Automatic Transmission/Transaxle Testing and Inspection Symptom Related Diagnostic Procedures. 46RE AUTOMATIC TRANSMISSION DIAGNOSIS AND TESTING – ROAD TESTING Before road testing, be sure the fluid level and control cable adjustments have been checked and adjusted if necessary. Verify that diagnostic trouble codes have been resolved.Observe engine performance during the road test. A poorly tuned engine will not allow accurate analysis of transmission operation. Operate the transmission in all gear ranges. Check for shift variations and engine flare, which indicates slippage. Note if shifts are harsh, spongy, delayed, early, or if part throttle downshifts are sensitive. Slippage indicated by engine flare, usually means clutch , band or overrunning clutch problems. If the condition is advanced, an overhaul will be necessary to restore normal operation. A slipping clutch or band can often be determined by comparing which internal units are applied in the various gear ranges.… Read More