Engine Oil Leak On 1989-1991 Honda 1.5 & 1.6L Engines Repair Instructions

Download The AERATechnical Committee offers the following information regarding an engine oil leak on 1989-91 Honda 1.5 & 1.6Lengines. Some vehicles that were produced during the mentioned years may have an oil leak around the spark plug well. The spark plug area of the camshaft holder casting could be porous and may leak. If normal diagnosis and repairs do not fix the above-mentioned concern, installation of a new cam holder kit, Part #041 01-PM3-308, H/C: 3046497, will be required. To properly install the new kit, removal of the spark plugs and valve cover need to be done. Upon removal of the valve cover, inspect valve cover rubber seals. If any signs of damage have occurred, replace rubber seals as needed. Turn the engine to TDC, remove the timing belt adjuster and remove the timing belt and rocker arm assembly. Check clearance between the new camshaft holders and the camshaft by coating the new cam holder with oil and installing them without the rocker arms and shafts.… Read More

1995 Nissan-Datsun Maxima Water Pump: Service and Repair

Download When removing water pump assembly, be careful not to get coolant on drive belt. Water pump cannot be disassembled and should be replaced as a unit. After Installing water pump, connect hose and clamp securely, then check for leaks using radiator cap tester. 1.Drain coolant from drain plugs on radiator and both sides of cylinder block. 2.Remove drain plug on cylinder block. 3.Remove right side engine mounting, mounting bracket and nuts. 4.Remove drive belts and idler pulley bracket. 5.Remove chain tensioner cover and water pump cover. 6.Pushing timing chain tensioner sleeve, apply a stopper pin so it does not return. Then remove the chain tensioner assembly. 7.Remove the 3 water pump fixing bolts. Secure a gap between water pump gear and timing chain, by turning crankshaft pulley 2O° backwards. 8.Put M8 bolts to two M8-threaded holes out of 3 water pump fixing bolt holes. 9.Tighten M8 bolts by turning half turn alternately until they reach timing chain rear case.… Read More

1995 Nissan-Datsun 200SX Engine-Timing Chain/Front Cover Revised Procedure

Download 1991-94 Sentra (B13) w/GA16DE 1991-93 NX1600 (B13) 1995-99 Sentra (B14) w/GA16DE 1995-98 200SX (B14) w/GA16DE SERVICE INFORMATION A revised service procedure for the engine front cover/timing chain has been adopted for the GA16DE. It is no longer recommended to remove the cylinder head when removing the timing chain/front cover(s). Utilize the following steps when servicing the front cover, timing chain, guides or tensioner(s) PARTS INFORMATION CLAIMS INFORMATION Please reference the “Revision C” pages of the Nissan “1992-1999 Warranty Flat Rate Information Manual”, Section “AG”, Op Codes AG12AA, AG14AA, AG142A, AG143A, AG144A and AG24AA. Also reference Section “CA”, Op Codes CA20AA and CA22AA. You will note that the descriptions and flat rate times applicable to the B13 and B14 vehicles (with GA16DE engines) for these Op Codes have been revised to reflect this new procedure. Caution ^After removing the timing chain, do not turn the crankshaft and camshaft separately or the valves will strike the piston heads.… Read More

1998 Buick Park Avenue Engine Coolant Consumption or Coolant Leak

Download Engine Coolant Consumption or Coolant Leak (Inspect For Material Degradation/Replace Intake Manifolds) Models: 1995-1997 Buick Riviera 1995-1999 Buick LeSabre, Park Avenue 1996-1999 Buick Regal 1998-1999 Chevrolet Lumina, Monte Carlo 1995-1996 Oldsmobile Ninety-Eight 1995-1999 Oldsmobile Eighty-Eight 1998-1999 Oldsmobile Intrigue 1995-1999 Pontiac Bonneville 1997-1999 Pontiac Grand Prix with 3.8L Engine (VIN K — RPO L36) Condition Some customers may comment on excessive engine coolant consumption, or an engine coolant leak near or under the throttle body area of the upper intake manifold. Cause Upper intake manifold composite material may degrade around the EGR stove pipe and could result in an internal or external coolant leak. Correction 1. Follow the upper intake manifold removal instructions found in the Engine Unit Repair Section of the Service Information Manual. 2. Refer to the arrow in the illustration of the upper intake manifold above. Inspect the inner diameter of the EGR passage for signs of material degradation.… Read More

Ford C-4 Trans-Brake Reversed Pattern Manual Installation Instructions

Download Recommended Options: 72803 6 Clutch Drum Assembly 72203 Direct Clutch Kit (6) Blue List of Enclosed Parts (1) Valve Body Assembly (1) Billet Intermediate Servo Cover (1) Solenoid Mounting Block (1) Solenoid Mounting Clip (1) 5/16-18 X 5/8 Whiz Lock Bolt (Solenoid Mounting) (1) Brake Valve (1) Brake Valve Spring (1) Solenoid and Pin Note: Prior to beginning installation of this Trans-Brake kit it is recommended that you be knowledgeable in the assembly of your transmission. If necessary consult a manual or seek the advice of a transmission shop. The transmission must be properly rebuilt for racing before installation of this Trans-Brake. 1.Remove the transmission pan and existing valve body. 2.Ford designates its intermediate servos by letters which appear on the servo cover (A, H, R, K, O, etc.). Note this designation, if your transmission is equipped with a “K” or “R” servo it must be replaced with a servo which has a larger diameter that seals in the bore of the case rather than the bore in the cover.… Read More

1998 Ford Contour A/T – CD4E Harsh and Delayed Upshifts/DTC’s Stored

Download 1998 Ford Contour V6-153 2.5L DOHC VIN L SFI – A/T – CD4E Harsh and Delayed Upshifts/DTC’s Stored. TRANSAXLE – CD4E – HARSH AND DELAYED 1-2/2-3 UPSHIFTS – AFTER TRANSAXLE OR TURBINE SHAFT SPEED SENSOR (TSS) REPLACEMENT – POSSIBLE DIAGNOSTIC TROUBLE CODES (DTC) 628, 642, 645, 646, 647, 648, P0731, P0732, P0734, P0741, AND P1744 FORD: 1994-1997 PROBE 1995-2000 CONTOUR 2001-2002 ESCAPE MERCURY: 1995-2000 MYSTIQUE 1999-2002 COUGAR ISSUE Some vehicles equipped with the CD4E transaxle may exhibit harsh and delayed 1-2/2-3 upshifts along with DTCs for gear ratio errors after the Transaxle or Turbine Shaft Speed sensor (TSS) have been replaced. DTCs may include OBD1 codes 628, 642, 645, 646, 647, 648, or OBD II codes P0731, P0732, P0734, P0741, and P1744. SERVICE PROCEDURE If the condition occurred after replacing the Transaxle or TSS, use the TSS Selection Chart and determine the correct sensor for the vehicle. 1. Remove the existing TSS from the CD4E pump body.… Read More

FORD RANGER FULL TAILGATE COVER SUGGESTED INSTALLATION INSTRUCTIONS

Download The full tailgate cover is designed to fit over the complete tailgate with no seams exposed on the rear face of the tailgate. It covers the original handle area so another latch mechanism which operates from the inside of the tailgate may be used. A Tailgate handle relocator kit is available. If this method is to be used, it must be done now before installing the tailgate cover. 1. Tailgate should be removed from the truck. 2. Be sure the latch mechanism is modified and working correctly. After the cover is installed the original mechanism is not accessible. 3. Straighten the tailgate if it is bent or twisted. If installing a louvre cover, paint the rear face of the tailgate with a flat black paint to prevent the original paint from showing through the louvres. Any distortion in the top of the tailgate should be repaired to allow the cover to follow the original tailgate contour.… Read More

1995-2000 Audi A4 Cabin Filter Installation Guide

Download VW*Passat*B5*from*1997-2000; * Audi*A4*from*1995-2000 P3740,*C3740 Replacement interval 15.000 km/10,000 miles or after 12 months Intervalo de cambio 15.000 km o despues de 1 año Intervalle de remplacement 15.000 km ou une fois par an Assembly is the reverse order of operation Para concluir la instalacion, seguir el orden inverso Le remontage s’effectue dons l’ordre inverse Tools needed are a Phillips screwdriver. Open the hood. Notice the cover for the cabin filter is on the cowl on the passenger side. Remove the screw form the cover. Remove the cover by pulling toward the front of the vehicle. The filter is now visible. Remove by pushing up on the filter to loosen from housing and then pulling out toward the front of the vehicle. Replace with clean cabin filter. Replace cover by lining up the notches on either side of the cover plate to the grooves in the filter housing. Replace the screw in the cover plate.… Read More

2002 Land Rover Freelander Camshaft Timing Belt Service Repair

Download Remove 1. Disconnect battery earth lead. 2. Remove ancillary drive belt . 3. Remove RH front road wheel. 4. Remove 3 bolts securing RH splash shield to body and remove shield. 5. Remove 3 bolts securing camshaft timing belt LH rear cover and remove cover. 6. Rotate crankshaft in a clockwise direction and align the engine “SAFE” position, notch on crankshaft pulley aligned to the “ARROW” on front mounting plate and the timing marks aligned on the rear camshaft gears as illustrated. Align Front Timing Belt. 7. Remove bolt securing PAS pipe to engine front mounting plate. 8. Remove 3 Torx screws securing PAS pump pulley and remove pulley. 9. Remove 3 bolts securing PAS pump to front mounting plate and tie pump aside. 10. Release alternator battery lead terminal cover, loosen terminal nut and disconnect lead from terminal. 11. Disconnect multiplug from alternator. 12. Remove lower bolt and upper nut and bolt securing alternator to front mounting plate.… Read More

2003 Chrysler Truck Vehicle Level Engine, Cooling and Exhaust Engine Oil Pump Service and Repair

Download 1. Disconnect negative cable from battery. 2. Remove timing belt . 3. Remove timing belt rear cover. 4. Remove oil pan . Zoom Sized for Print 5. Remove crankshaft sprocket using Special Tools 6793 and C-4685-C2 (Fig. 104). 6. Remove crankshaft key (Fig. 105). 7. Remove oil pick-up tube. 8. Remove oil pump (Fig. 106) and front crankshaft seal . DISASSEMBLY 1. To remove the relief valve, proceed as follows: a. Remove the threaded plug and gasket from the oil pump (Fig. 107). b. Remove spring and relief valve (Fig. 107). 2. Remove oil pump cover fasteners, and lift off cover (Fig. 108). 3. Remove pump rotors (Fig. 108). 4. Wash all parts in a suitable solvent and inspect carefully for damage or wear. CLEANING Clean all parts thoroughly. INSPECTION 1. Inspect the mating surface of the oil pump. Surface should be smooth (Fig. 109). Replace pump cover if scratched or grooved.… Read More