2003-2007 Toyota Corolla/Matrix ACCESSORY DRIVE BELT/BELT TENSIONER ASSEMBLY NOISE

By | December 7, 2013

Download 1. Verify that the noise is coming from the accessory drive belt/belt tensioner assembly. 2. Inspect the accessory drive belt and belt tensioner assembly. If there is any roughness to either of the belt tensioner assembly bearings or any sign of damage, scoring, or glazing on the accessory drive belt, replace BOTH the belt tensioner assembly and the accessory drive belt. 3. Remove the drive belt. 1ZZ-FE: A. Remove the engine under cover RH. B. Remove the drive belt. a. Turn the drive belt tensioner clockwise to relieve tension on the belt, and then remove the belt. b. Carefully return the tensioner to the unloaded position. NOTE: When retracting the tensioner, turn it clockwise SLOWLY in 3 seconds or more. Do NOT apply force rapidly. After the tensioner is retracted all the way, do NOT apply more force than is necessary. 2ZZ-GE: A. Remove the engine under cover RH. B. Remove the wire harness protector. a. Unfasten the 3 clips, then remove the wire harness protector. b. Disconnect the pressure sensor connector. C. Disconnect the suction hose sub-assembly. a. Remove the 2 nuts installing the suction hose sub-assembly. b. Disconnect the suction hose sub-assembly. D. Remove the drive belt. a. Turn the drive belt tensioner clockwise to relieve tension on the belt, and then remove the belt. b. Carefully return the tensioner to the unloaded position. NOTE: When retracting the tensioner, turn it clockwise SLOWLY in 3 seconds or more. Do NOT apply force rapidly. After the tensioner is retracted all the way, do NOT apply more force than is necessary. 4. Remove and replace the belt tensioner assembly. 1ZZ-FE: Install a NEW drive belt tensioner assembly with the bolt and nut. Torque: Bolt: 69 Nm (704 kgfcm, 51 ftlbf) Nut: 29 Nm (296 kgfcm, 21 ftlbf) 2ZZ-GE: Install a NEW drive belt tensioner assembly with the bolt and nut. Torque: Bolt: 100 Nm (1020 kgfcm, 74 ftlbf) Nut: 29 Nm (296 kgfcm, 21 ftlbf)

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