2003 Kia Rio CYLINDER HEAD Service and Repair

0

Filed Under (Kia) by admin on 05-03-2014

Download COMPONENT DISASSEMBLY 1. Drain the coolant and disconnect the upper radiator hose. 2. Remove the breather hose (between the air cleaner and the head cover). 3. Remove the air-intake hose. 4. Remove the vacuum hose, fuel hose and coolant hose 5. Remove the cables from the spark plugs . The cables should be removed by holding the boot portion. 6. Remove the ignition coil. 7. Remove the power steering oil pump and bracket. 8. Remove the intake manifold . 9. Remove the heat protector and exhaust manifold assembly. 10. Remove the coolant pump pulley and the crankshaft pulley. 11. Remove the timing belt cover. 12. Remove the timing belt tensioner pulley. 13. Remove the timing belt . 14. Remove the head cover and cam carrier assembly. 15. Remove the cylinder head assembly. The cylinder head bolts should be removed by using Special Tool, Cylinder Head Bolt Wrench, in the sequence as shown in the illustration in two or three steps. 16. Remove the gasket pieces from cylinder block top surface and cylinder head bottom surface. NOTE: Make sure that the gasket pieces do not fall in the engine INSPECTION 1. Clean all components. 2. Remove gasket fragments, dirt, oil, grease, carbon, moisture, residue, and other foreign materials. CYLINDER HEAD 1. Inspect cylinder head for damage, cracks, and leakage of oil and water. Replace cylinder head if necessary. 2. Measure cylinder head mating surface in six directions as shown in figure. Distortion: 0.0012 inch (0.03 mm) maximum NOTE: Before resurfacing cylinder head, check following repair or replace cylinder head if necessary * Sunken valve seats. * Damage at intake and exhaust manifold mating surfaces. * Camshaft oil clearances and end play. 3. Grind cylinder head mating surface if distortion exceeds specification. Distortion: 0.0012 inch (0.03 mm) maximum 4. Check cylinder head height by measuring from cylinder deck surface to cylinder head cover gasket surface. 5. If cylinder head height is not within specification, replace cylinder head. Height: 5.031 – 5.039 inch (127.8 – 128 mm) 6. Measure intake and exhaust manifold mating surface distortion at two directions shown in figure. Distortion: 0.002 inch (0.05 mm) maximum

Incoming search terms:

cylinder layout on 2003 ford taurus , silverota2009keycylinderreplaced , 2003 nissan xterra vacuum daiagram , 2002 vue replacing slave cylinder , 2006 2007 2008 2009 rio head bolt torque specs , 2009silveradaignitienchang , changing steering bearings 1800 goldwing , chang ingenton cylinfr 2009silverado , 2003 nissan xterra vacuum daigram , 2002 olds alero rear head gasket gasket 3 5 , cost to replace head on 06 envoy , how to replace head gaskit 2003 reo , 2 0T FSI cylinder head removal , 2003 kia spectra engine diagram , kia optima head gasket repair , 2005 gmc envoy cylinder head removal , find cylinder head valves for a kai sorento , Replacing ignition in 1989 Cadillac Eldorado , 351 cleveland head install videos , chevy s-10 heater hose on 4 cylinder motor , 2003 xterra vacum lines diagram , kia sorento edr pipe gasket , 2004 jeep liberty head gasket repair , replacing steering head bearing on 1800 goldwing , pdf m271 tightening torque , how to remove the cylinder head on a 08 kia rio , location of number 1 cylinder 2008 acadia , 2004 suburban how to replace head gasket , 2003 acura 3 2 tl cylinder layout , how to remove the head on a 08 kia rio 1 6 , replacing zx2 intake gasket , oldsmobile 3 5 head gasket repair , HOW TO CHANGE SATURN VUE SLAVE CYLINDER , audi 2006 quad4 coolent leaks , 2006 gmc canyon truck Ignition cylinder , nissan 2 5 cylinder 1&2 low compression 130 after head resurface , chevy s-10 inlet heater hose on 4 cylinder , berlingo remove headunit , 2003 nissan altima 3 5 cylinder head removal , How to Replace a 2000 Oldsmobile Intrigue Head Gasket , citroen c4 2lire cylinder head removal , how to remove ignition key cyl on 04 CTS , 2008 rio head bolt torque specs , repair head gasket on kia sedona 2002 , chevy trailblazer 2005 cylinder head valve instrutionhow to remove , 2004 colorado ignition cylinder , cost of head gasket replacement 2003 kia sedona incuding service , 2002 ford focus sequence to tight cylinder head , 08 kia rio1 6 cylinder head torque , 5 4 Cylinder Head Removal , j32a2 head diagram , where is the head gasket in a 03 kia sportage , 2009 gmc sierra how to replace ignition cylinder , vacuum line diagram for 2001 chevy s-10 2 2 , 05 cts ignition switch removal , 02 buick rendezvous how to remove ignition key cylinder , VATS problems 2001 buick lesabre , 1997 buick lesabre key cylinder assembly , vw 2 0 cylinder layout , ford escape cylinder head removal 2005 , 09 buick enclave cylinder order , gl1800 steering head bearings replacement , 08 kia rio cylinder head torque , TRAVERSE 3 6 CYLINDER LOCATION , diagram of oil pan gasket on kia spectra 2003 , 03 saturn vue cylinder order , Ignition Switch Key Replacement on kenworth truck , 2011 mini cooper crankcase breather , how to install headgaskets on 351 windsor , cylinder layout on 2008 hummer h3 , STEPS ON HOW TO REMOVE HEADS ON A 2000 DEVILLE , 2000 pontiac grand am thermostat removal 6 cylinder , head gasket for 2004 liberty jeep , 2009 buick 3 6 cylinder location , 3 7i cylinder head removal on 2008 hummer h3 , ignition coil output high pulse , how to remove the heads on a ford 5 4L engine , hummer h3 headremoval , howtoreplace valve cover gasket for kia rio 2006 , how to remove the head on a 2007 honda civic , How to replace 03 saturn ion slay cylinder , how to torque 2002 kia rio 1 5 head diagarm , how to replace ignitioncylinder on a 2003 honda cr-v , how to replace ignition switch 2009 silverado 1500 , how to replace head valves 2003 reo , how to replace the cylinder head from a 2002 ford escape , how to replace the ignition lock cylinder on a 2003 honda crv , how to replace valves 2003 reo , how to replace a headgasket on a 2005 kia rio , how to replace windshield wiper switch on traverse , how to replace head gaskets on 2000 4 0 ford , how to replase a head in a kia rio 06 , how to replace door actuator on 2003 pontiac grand prix , How to take head of a ford four cyl tractor , how to replace gasket in jeep liberty 2004 , how to take out the ignition on a Cadillac CTS , how to replace slave cylinder 2005 saturn vue , h3 cylinder numbers , how much to fix oil gasket in 2002 kia sedona , how to bypass ignition switch on a 92 bonneville , HOW TO CHANGE 04 KIA rio HEADGASKET , how to change a g6 head gasket , how to change a thermostat on a 2004 pontiac grand am 6 cylinder , how to change ignition on 2005 safari , how to change valve cover gasket on 2005 kia rio , HOW TO CHECK FACTORY AMP IN 2014 SORENTO , how many catalytic c onverter are in a 2003 gmc p , how many 2004 gmc envoy cylinder head , how do you change a head gasket on 04 envoy , head bolt torque for 97 hyundai elantra 1 6 engine , head gasket 1999 escort zx2 2 0 dohc , head gasket directions 5 3 , head gasket install 07 kia , headgaket repair cost on 2004 kia optima , heater hose location on s10 pickup , hoe to remove key cylinder from 01 sentry , how change head block for kia sedona 2004 , how to glue steering head bearings , how to install an ignition switch 2001 aurora , HOW TO REMOVE HEADS ON A 5 4L , how to remove heater control 2003 kia , how to remove ignition cylinder 2005 canyon , how to remove ignition cylinder on 2004 trailblazer , how to remove ignition cylinder on 2006 gmc canyon truck , How to Remove ignition lock Cylinder on a 2001 auroroa , how to remove ignition switch Cadillac CTS , how to remove key cylinder on 05 catillac cts , how to remove head unit on vios 2013 , how to remove head gasket from 2004 gmc envoy , how to remove head gasket from 1993 ford f150 , how to remove 04 cadillac ignition switch , how to remove a head on a ford triton motor , how to remove a stearing bearing race from a gl1000 , how to remove an engine from a 2008 kia rio , how to remove cylinder head of mercedes e320 , how to remove cylinder head on citroen xsara picasso , how to remove ga16dne head , how to remove head ford ranger , how to remove nissan 2 5 cylinder head , removing jeep lock cylinder without key , saturn clutch master cylinder hose retaining clip , saturn clutch rod clip , saturn vue 3 5 v6 engine cylinder 6 , scamatic for 2 0 1998 jetta cylinder head , Shop manual for 6HH1 , short star headgasket replacment , silverado 2003 cylinder 5 misfire , silverado 2009 key cylinder replace , silverotakeycylniderchange2009 , saturn 3 5 cylinder head

Comments are closed.

You might also likeclose