Filed Under (Ford) by admin on 27-12-2013

Download 2004 Ford Truck Explorer 4WD V8-4.6L SOHC VIN W MIL ON WITH DTC P0463 OR ERRATIC FUEL GAUGE OPERATION FORD: 2004-2007 Explorer MERCURY: 2004-2007 Mountaineer This article supersedes TSB 06-16-7 to update the Service Procedure. ISSUE Some 2004-2007 Explorer 4dr/Mountaineer vehicles may exhibit the malfunction indicator lamp (MIL) on with diagnostic trouble code (DTC) P0463 or an erratic fuel gauge concern. This could be from sulphur contamination in the fuel, causing an open or high resistance on the fuel sender card. ACTION Follow the Service Procedure steps to correct the condition. SERVICE PROCEDURE 1. For vehicles with customer symptom of erratic fuel gauge operation (with no MIL on), proceed to Step 1a. For vehicles with a customer symptom including the MIL on, proceed to Step 1b. If unable to verify the concern, do not continue with this TSB. a. Follow the appropriate pinpoint test (PPT) for “Fuel Gauge Inaccurate” in Workshop Manual (WSM), Section 413-01. If PPT test results lead to fuel pump module replacement, proceed to Step 2. If PPT test results isolate any problem other than fuel pump module replacement, repair as indicated and do not continue with this TSB. b. Install diagnostic scan tool to retrieve DTCs. If DTC P0463 is retrieved, proceed to Step 2. If DTC P0463 is not retrieved, this TSB does not apply, follow normal WSM diagnostics. 2. Remove fuel tank per WSM, Section 310-01. 3. Remove fuel pump assembly from fuel tank per WSM, Section 310-01. See Figure 1 (Chart) to determine if a kit (contains a fuel level sensor assembly, a wire harness and heat shrink tube) or fuel pump assembly is required for repair. For vehicles that can be serviced with a kit go to Step 4. For vehicles that require fuel pump assembly replacement, go to Step 12. 4. Remove the fuel level sensor assembly (sender card/float rod assembly) from the fuel pump assembly per WSM, Section 310-01. 5. Detach electrical connector from fuel pump housing (Figure 2). 6. Remove wiring harness from the fuel pump assembly flange by depressing the retaining fingers on the harness connector at bottom of flange and pushing upward out of flange (Figure 3). 7. Install new wiring harness by feeding wires through flange hole and inserting harness connector into flange until an audible click is heard. Check for proper retention.

Incoming search terms:

2006 ford exploler p0106 , 2004 ford explorer sport trac front drive shalft diagram , 2004 ford explorer erratic gas gauge , possible causes for fuel gauge on 2004 f150 to act erratic? , 2004 chevy avalanche fuel gauge , can you remove the strut from a 2004 ford explorer without removing the spring ? , erratic fuel gauge 2004 f-150 fx4 , 2002 pontiac bonneville code p0463 , diagram 2007 buick rendevous fuel system , calibrating gas tank meter 2004 chevy suburban , ford explorer code 745 , ford explorer manual ac diagram , diagram of fuel tank in 2007 rendevous , ford exporer fuel pump actuator , ford taurus rpm guage is erratic and high fuel consumption , ford500tccselonoidintransmissionwhere , fordexplorercodepo733 , ford explorer 2004 wrench light can it be the battery , changing fuel gauge on a 1998 gmc pickup , ford explorer 2004 front end assembly diagram , chrysler town and country 1999 fuel guage is always empty , Chrysler Truck Town & Country gas gauge inaccurate , etc on a 23004 ford , erratic instrument cluster on a 2004 ford taurus , ERRATIC FUEL GAUGE OPERATION TSB 08-2-9 , DIAGRAM OF A HEATER HOSE FOR A 2004 FORD EXPLORER , explorer 2004 fuel actuator , fuel gauge avalanche , fuse location 2004 explorer fuel gauge , stanadyne db4 operation , throttle relearn 2004 ford explorer procedure , vacuum diagragm for 2004 ford explorer heater/ac , what causes a fuel indicator to malfuction on a 2004 avalanche , what fuse controls the gas guage on a 92 exploerer , what fuse is the gas gage on on 06 chevy tahoe , what is p1744 on a 04 explorer , where is the gas gauge fuse on 2004 ford explorer , which fuse is for engine idle for 1999 for exploer , speedometer fuse location mercedez 2004 e 320 , silverado gauges irradic , how to repair a erratic gas gauge in a 1999 chrysler sebring , how to replace 2004 buick lesabre limited gas gauge , how to replace fuel level sensor on a 2004 avalanche , Oldsmobile Silhouette Owners Manual how to full injeter , po code 506 2004 explorer , po506 2004 ford explorer 4 0 , problem filling gas tank on 2014 silverado , remove 2012 ford explorer grill , sensor in dash that affects gas gauge 1999 silhouette , www electrical diagrame breaker ford explorer 2001- 2004 , cean / repair ford solenoids on a 2004 explorer transmission , 04 avalanche fuel gauge problems , 2004 chevrolet impala code p0463 , 2004 chevy 3500 fuel gage fuse , 2004 chevy silverado fuel gauge fuse , 2004 explorer computer relearn , 2004 for explorer wrench light on , 2004 ford explore p0506 error code , 2004 ford explorer airbag fuse , 2004 ford explorer evap pump , 2003buick rendezvous fuel line diagram , 2003 silverado fuel guage tests , 2003 silverado fuel gauge reads high , 08fordescapefuelgage , 09 escape fuel gauge problem , 1998 ford explorer 4 ol sohc gasline routing , 1999 gmc jimmyeraticfuelguage , 2000 Town Country LX MANUAL , 2001 ford explorer gas tank diagram , 2003 impala gas gauge erratic , 2003 mercury sable speedometer needle jumps , 2004 ford explorer fuse box diagram , 2004 Ford Explorer Fuse Guide , 2004 ford explorer fuse guide rear wiper control cluster , 2007 buick rendevous fuel line replacement , 2007 buick rendezvous fuel line , 2007 chevt avalanche fuel system , 2007 chevy avalanche fuel pressure regulator , 2008 chrysler town and country gas gauge not correct at start corrects as driving , 2008 FORD MUSTANG FUELGUAGE SENSOR ERRATIC , 7 3 wastgate install video , 97 gmc jimmy fuel gauge erratic , 2007 avalanche fuel wiring diagram , 2007 avalanche fuel tank diagram , 2006 chevy silverado engine vacum leak , 2004 ford explorer with erratic fuel gauge operation changed battery and alternator , 2004 ford f150 throttle relearn , 2004 gmc sierra fuse for gas gauge , 2004 grand prix fuel injector circut , 2004 jeep cherokee gas tank manual , 2004 tahoe fuel gague @ 11:30 , 2005 ford explorer p0463 code , 2005 LLY FUEL SYSTEM DIAGRAM , a/c diagram monterey 2004

Comments are closed.

You might also likeclose